Remove/Install Rear Axle Brake Caliper - AR42.10-P-0080FRK
Model 290
with code B07 (AMG - ceramic brake system)
MODIFICATION NOTES
| 15.11.2022 | Operation step added. | Operation step 21 | |
| 04.01.2023 | Guide pin to brake caliper support or bolt for guide pin to brake caliper | BA42.10-P-1003-12W |
Shown on right side of vehicle
Shown on right side of vehicle
Shown on left brake caliper
| Risk of accident when commissioning the vehicle due to a lack of braking effect when the service brake is operated for the first time after repair work. | Before starting the engine, actuate brake pedal several times until pressure is built up and maintained in the brake system. | AS42.50-Z-0002-01A | |
| Risk of injury. Skin or eye injuries may result when handling hot or glowing objects. | Wear protective gloves, protective clothing and safety glasses, if necessary. | AS00.00-Z-0002-01A | |
| Risk of poisoning from swallowing brake fluid. Risk of injury from skin and eye contact with brake fluid | Only pour brake fluid into suitable and appropriately marked containers. Wear protective clothing and eye protection when handling brake fluid. | AS42.50-Z-0001-01A | |
| Notice | Information on preventing damage to electronic components due to electrostatic discharge | AH54.00-P-0001-01A | |
| Notice | Notes on handling, transport and storage of ceramic brake disks | AH42.10-P-9406-13A | |
| Notice | Brake fluid notes | AH42.50-P-0001-01A | |
| Notice | Notes on self-locking nuts and bolts | AH00.00-P-0001-01KOA | |
| Notes on safety-relevant components | AH00.00-Z-0019-01A | ||
| Remove/install | |||
| 1 | Remove cover over brake fluid reservoir. | ||
| 2 | Clean area around cap of brake fluid reservoir. | Assembly cleaner | *BR00.45-Z-1028-04A |
| 3 | Unscrew cap of brake fluid reservoir and suction off some brake fluid. | ||
| 4 | Move brake pads (9) of rear axle into assembly position. | AR42.10-P-1710-01FR | |
Do not operate the service brake while "Move to assembly position" is shown. Otherwise the spindle in the brake caliper (1) will be damaged. |
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| 5 | Switch off ignition and store transmitter key outside of transmitter range (min. 2 m). | ||
| 6 | Remove respective rear wheel. | AR40.10-P-1102A | |
| 7 | Unhook electric line (13) from holders. | When removing brake caliper (1) on right. | |
| 8 | Unhook electric line (14) from holders. | ||
| 9 | Disconnect plug (2) from brakepad wear sensor coupling housing (5). | When removing brake caliper (1) on right. | |
| 10 | Unscrew screw (4) and hang brakepad wear sensor coupling housing (5) to one side. | When removing brake caliper (1) on right. | |
| 11 | Release and disconnect electrical plug from left electric parking brake actuator motor (M76/1) and right electric parking brake actuator motor (M76/2). | ||
| 12 | Remove brake hose (7). | AR42.10-P-0023FRX | |
| 13 | Unscrew screw (3) at top and bottom on brake caliper support (11). | *BA42.10-P-1003-12W | |
| 14 | Remove brake caliper (1) from brake caliper support (11). | The new brake caliper (1) is shipped in prefilled condition and it must not be drained. Otherwise the brake caliper (1) cannot be vented. |
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| 15 | Remove left electric parking brake actuator motor (M76/1) and right electric parking brake actuator motor (M76/2) from brake caliper (1). | When replacing the brake caliper (1). | AR42.20-P-0600FRX |
| Check | |||
| 16 | Check brake caliper (1) and dust boot on brake piston for leak tightness and damage. | If there is a problem, ↓ Replace brake caliper (1). |
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| 17 | Check brake caliper support (11) for damage. | If there is a problem, ↓ replace brake caliper support (11). |
AR42.10-P-0221FRK |
| 18 | Check guide pins (12) for damage and ease of movement. | If there is a problem, ↓ replace brake caliper support (11). |
AR42.10-P-0221FRK |
| 19 | Remove brake pads (9) and check for wear and condition. | ||
| If there is a problem, ↓ replace brake pads (9). |
AP42.10-P-4252I | ||
| AR42.10-P-1710FRK | |||
| 20 | Check brake disk (10). | AR42.10-P-0270RG | |
| If there is a problem, ↓ replace corresponding brake disk (10). |
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| AR42.10-P-0240FRK | |||
| 21 | Check brake hose (7) and brake line piece (99) for damage. | The brake line piece (99) of the brake hose (7) must not be bent. A bent brake line piece (99) can lead to functional impairment of the brake system. |
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| If there is a problem, ↓ replace brake hose (7). |
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| AR42.10-P-0023FRX | |||
| 22 | Install in the reverse order. | ||
| 23 | Bleed brake system. | AR42.10-P-0010FR | |
| 24 | Operate brake pedal several times until the brake pads (9) make contact with the brake disks (10). |
REAR AXLE BRAKE CALIPER
| Number | Designation | Model 290 | |
|---|---|---|---|
| BA42.10-P-1003-12W | Guide pin to brake caliper support or bolt for guide pin to brake caliper | Nm | 35 |
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1028-04A | Assembly cleaner | A 000 986 56 01 |