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Remove/Install Front Hydraulic Lines Of Electrohydraulic Suspension - AR32.50-P-0044ME

Model 167 

with code 489 (AIRMATIC Dual Control/semi-active air suspension) 

with code 490 (Electrohydraulic suspension) 

MODIFICATION NOTES

13.03.2020 "Pressure release of electrohydraulic suspension", changed. Operation step 1  
G14790676Courtesy of MERCEDES-BENZ USA
WARNING Risk of injury  to skin or eyes from hydraulic fluid spraying out under pressure. Risk of poisoning from swallowing hydraulic fluid. Depressurize hydraulic system completely before starting any work on it. Wear protective clothing and safety glasses. AS00.00-Z-0013-01A
Topical note  Notes on threaded connections fastened using a tightening angle-based tightening process   AH00.00-P-0020-01A
Topical note  Information on E-ACTIVE BODY CONTROL suspension   AH32.50-P-0002-01ME 
  Notes on safety-relevant components   AH00.00-Z-0019-01A
  Notes on repair work on suspension components   AH00.00-P-0100-01A
REMOVINGINSTALLING Remove/install     
1 Empty hydraulic pressure lines (3) of electrohydraulic suspension using guided diagnosis.   AR32.50-P-0042ME 
2 Remove front left or right wheel and tire assembly.   AR40.10-P-1102ME
3 Unscrew screw/bolt (1) from bracket (2). TORQUE SPECIFICATION Screw, oil pressure line bracket to shock absorber *BA32.50-P-1005-04A 
4 Remove screws/bolts (4). IMPORTANT The SPECIAL TOOL socket wrench socket is to be used when a special bolt is installed.  
    TORQUE SPECIFICATION Screw, oil pressure line to shock absorber *BA32.50-P-1004-04A 
    SPECIAL TOOL Socket wrench bit Fig 1
5 Remove lower engine compartment paneling.   AR61.20-P-1105ME
6 Remove bolts (5). TORQUE SPECIFICATION Screw, oil pressure line to hydraulic pump *BA32.50-P-1003-04A 
    SPECIAL TOOL Socket wrench bit Fig 1
7 Clean area of hydraulic pressure line connections. IMPORTANT Do not use any cleaning agents or solvents.  
8 Remove hydraulic pressure lines (3) of electrohydraulic suspension and seal exposed connections using suitable stop plugs. INSTALLATION IMPORTANT Replace damaged sealing rings.  
    SPECIAL TOOL Record plug Fig 2
9 Collect escaping hydraulic fluid using suitable container.    
10 Install in the reverse order.    
ELECTROHYDRAULIC SUSPENSION

Number Designation Model 167 with code 490 (Electrohydraulic suspension)
BA32.50-P-1003-04A Screw, oil pressure line to hydraulic pump Stage 1 Nm 18
Stage 2 ∠° 45
ELECTROHYDRAULIC SUSPENSION

Number Designation Model 167 with code 490 (Electrohydraulic suspension)
BA32.50-P-1004-04A Screw, oil pressure line to shock absorber Stage 1 Nm 18
Stage 2 ∠° 45
ELECTROHYDRAULIC SUSPENSION

Number Designation Model 167 with code 490 (Electrohydraulic suspension)
BA32.50-P-1005-04A Screw, oil pressure line bracket to shock absorber M6 Nm 8
M8 Nm 24
Fig 1: Identifying Socket Wrench Bit (167 589 01 09 00)
G14790677Courtesy of MERCEDES-BENZ USA
Fig 2: Identifying Record Plug (129 589 00 91 00)
G11971934Courtesy of MERCEDES-BENZ USA