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Home >> Mercedes Benz >> 2021 >> GLS63 AMG >> Repair and Diagnosis >> Engine Mechanical >> Mechanical >> Engine Timing - 167 Chassis (1 Of 2) >> Testing & Repair >> Remove/Install Cylinder Head Valve Springs >> Remove/Install Cylinder Head Valve Springs - AR05.30-P-3021MSC

Remove/Install Cylinder Head Valve Springs - AR05.30-P-3021MSC

Engine 256.9 In Model 167 

G14789783Courtesy of MERCEDES-BENZ USA

Example illustration 

Fig 1: Cylinder Head Valve Springs Components Location - Engine 256.9 In Model 167
G14789784Courtesy of MERCEDES-BENZ USA

Example illustration 

CAUTION Risk of injury  To skin and eyes due to handling of engine oil. Risk of poisoning  caused by swallowing engine oil Wear protective gloves, protective clothing and safety glasses.
Do not fill engine oil into beverage containers
AS18.00-Z-0001-01A
CAUTION Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.
AS00.00-Z-0017-01A
Topical note  Notes on avoiding damage through contamination and foreign objects   AH00.00-P-5000-01A
REMOVINGINSTALLING Remove/install     
1 Remove cylinder head (1).   AR01.30-P-5800MSC
2 Remove hydraulic valve play compensation elements.   AR05.00-P-2013MSC 
3 Attach cylinder head (1) to assembly device (01). NOTES
Before commissioning, ensure that counterholders (02) of SPECIAL TOOL assembly device (01) are correctly in contact with cylinder head (1).
The cylinder head (1) will otherwise be damaged.
IMPORTANT Follow operating instructions of manufacturer of SPECIAL TOOL assembly device (01).
 
    SPECIAL TOOL Assembly tool Fig 3
4 Attach assembly lever (03) with depressor (04) to sliding piece (05), vertically position depressor (04) at upper valve spring retainer (2) and align sliding piece (05). SPECIAL TOOL Valve assembly tools kit Fig 5
    SPECIAL TOOL Depressor Fig 2
    SPECIAL TOOL Assembly tool Fig 3
5 Move air suspension bellows of assembly device (01) with lever (06) until this is located at the center over combustion chamber of respective valves (6). NOTES
Ensure that air suspension bellows of SPECIAL TOOL assembly device (01) is centrally pressed into combustion chamber.
The valves (6) will otherwise be damaged.
IMPORTANT Follow operating instructions of manufacturer of SPECIAL TOOL assembly device (01).
 
    SPECIAL TOOL Assembly tool Fig 3
6 Connect compressed air to assembly device (01) and open compressed air valve. IMPORTANT Follow operating instructions of manufacturer of SPECIAL TOOL assembly device (01).  
    SPECIAL TOOL Assembly tool Fig 3
7 Press together valve spring (3) with assembly lever (03) and remove valve keepers (4) with magnetic pin. INSTALLATION IMPORTANT Ensure valve keepers (4) are seated correctly.  
    SPECIAL TOOL Valve assembly tools kit Fig 5
    SPECIAL TOOL Magnetic pin Fig 4
8 Loosen assembly lever (03) and relieve valve spring (3). SPECIAL TOOL Valve assembly tools kit Fig 5
9 Remove top valve spring retainer (2) and valve spring (3).    
INSPECT Check     
10 Check valve spring (3) for damage. If damage is present,
↓
Replace all valve springs (3).
 
11 Check top valve spring retainer (2) and bottom valve spring retainer (7) for score marks, cracks, and pitting. If damage is present,
↓
Replace top and bottom valve spring retainer (2, 7).
 
12 Check valve stems for formation of burrs and pitting. If ridging is available,
↓
Deburr valve stems.
If pitting is present,
↓
Install new valves (6).
 
      AR05.30-P-3511MSC 
13 Install in the reverse order.    
Fig 2: Identifying Depressor (273 589 00 61 00)
G10108323Courtesy of MERCEDES-BENZ USA
Fig 3: Identifying Assembly Tool (271 589 00 59 00)
G13655769Courtesy of MERCEDES-BENZ USA
Fig 4: Identifying Magnetic Pin (210 589 00 40 00)
G10108319Courtesy of MERCEDES-BENZ USA
Fig 5: Identifying Valve Assembly Tools Kit (111 589 25 61 00)
G13655771Courtesy of MERCEDES-BENZ USA