Remove/Install Right High Pressure Fuel Pump - AR07.02-P-1024MNO
Engine 176 in model 167
| Risk of explosion caused by fuel igniting, risk of poisoning caused by inhaling and swallowing fuel as well as risk of injury to eyes and skin caused by contact with fuel. | No fires, sparks, open flames or smoking. Pour fuels into suitable and appropriately marked containers only. Wear protective clothing when handling fuel. | AS47.00-Z-0001-01A | |
| Risk of injury . Skin or eye injuries may result when handling hot or glowing objects. | Wear protective gloves, protective clothing and safety glasses, if necessary. | AS00.00-Z-0002-01A | |
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. |
AS00.00-Z-0017-01A | |
| Risk of injury
To skin and eyes due to handling of engine oil. Risk of poisoning caused by swallowing engine oil |
Wear protective gloves, protective clothing and safety glasses. Do not fill engine oil into beverage containers. |
AS18.00-Z-0001-01A | |
| Topical note | Information on preventing damage to electronic components due to electrostatic discharge | AH54.00-P-0001-01A | |
| Topical note | Notes on avoiding damage through contamination and foreign objects | AH00.00-P-5000-01A | |
| General information on work on gasoline direct injection system | AH07.00-P-2000-01A | ||
| Remove/install | |||
| 1 | Remove right high-pressure line. | AR07.03-P-1002MNO | |
| 2 | Remove right low-pressure line from cylinder head cover and high-pressure fuel pump (2). | AR07.03-P-1121MNO | |
| 3 | Release electrical connector (1) and disconnect. | ||
| 4 | Clean area around high-pressure fuel pump (2). | Thoroughly clean area around high-pressure fuel pump (2) at points to be disconnected. Failure can occur otherwise to the fuel system |
|
| Assembly cleaner | *BR00.45-Z-1028-04A | ||
| 5 | Remove screws (3) and remove high-pressure fuel pump (2) in upward direction. | Remove/screw in screws (3) alternately by, in each case, half a turn. The high-pressure fuel pump (2) will otherwise be damaged. |
|
| *BA07.02-P-1001-01E | |||
| 6 | Install in the reverse order. | ||
| Check | |||
| 7 | Check fuel high-pressure circuit for leak tightness. | AR07.03-P-1010-04MM | |
| AD00.00-P-2000-06ME | |||
| Risk of burn injuries , suffocation and poisoning when working on the exhaust system and the components connected to it. Risk of suffocation and risk of poisoning caused by inhalation of gaseous and solid components of the exhaust. Risk of poisoning caused by skin contact with solid components of the exhaust. | Wear protective clothing and safety glasses. Use the extraction system. Move people out of the hazard area. | AS49.00-Z-0001-01A | |
| Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running. | Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. | AS00.00-Z-0005-01A | |
| 8 | Perform engine test run. While doing so, check engine for proper operation and leak tightness |
INJECTION PUMP, HIGH-PRESSURE FUEL PUMP
| Number | Designation | Engine 176 | |
|---|---|---|---|
| BA07.02-P-1001-01E | Bolt, fuel system high pressure pump to cylinder head | Nm | 14 |
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1028-04A | Assembly cleaner | A 000 986 56 01 |