Remove/Install Panoramic Sliding Roof Frame - AR77.21-P-0801ME

Model 167.1/9

With Code 413 (Panoramic sliding sunroof/glass roof)

Courtesy of MERCEDES-BENZ USA

	Risk of injury caused by fingers being jammed or pinched when removing, installing or aligning hoods, doors, trunk lid/rear-end door or sliding roof.	No parts of the body or limbs should be within the operating area when the components are moving.	AS00.00-Z-0011-01A
Notice	Notes on removal/installation of bonded elements of panoramic roof		AH77.21-P-0001-01A
Notice	Notes on removal/installation of windows		AH67.10-P-1000-02RT
	Notes on safety-relevant components		AH00.00-Z-0019-01A
	Remove
1	Remove front fixed element of panoramic sliding sunroof.		AR77.21-P-0803ME
2	Remove rear fixed element of panoramic sliding sunroof.		AR77.21-P-0802ME
3	Cover edges on the body and windshield in the working area and mask off.	Adhesive fabric tape	*BR00.45-Z-1062-02A
		Set of shields	Fig 1
4	Remove panoramic sliding sunroof roller sunblind drive unit (M12/5).		AR77.21-P-0493ME
5	Remove panoramic sliding sunroof motor drive unit (A98m1).		AR77.21-P-1000ME
6	Remove electrical wiring harness (1) of the panoramic sliding sunroof roller sunblind drive unit (M12/5) and the panoramic sliding sunroof motor drive unit (A98m1).
7	Cut through the drive cables of the panoramic sliding sunroof roller sunblind drive unit (M12/5) and the panoramic sliding sunroof motor drive unit (A98m1) on the separation lines (A) with a suitable tool.
8	Remove basic carrier (2) of the panoramic sliding sunroof roller sunblind drive unit (M12/5) and the panoramic sliding sunroof motor drive unit (A98m1).
9	Remove mounting supports (3) of the left and right crossbar.
10	Remove left and right overflow cable (4) from the panoramic sliding sunroof frame (5).
	Risk of injury due to snapping or warming up of cutting wire and due to splinters when cutting out glued panoramic roofs	Wear cut-proof gloves and safety glasses.	AS77.21-Z-0002-01A
	Risk of injury from cutting wire tearing or becoming hot and from splinters of glass when cutting out bonded windows	Wear protective gloves and safety glasses.	AS67.00-Z-0004-01A
11	Cut out panoramic sliding sunroof frame (5) and remove.		AR77.21-P-0801-01ME
		Helper required.
		Set of shields	Fig 1
	Install
Notice	Notes on handling adhesive		AH67.00-P-1000-01A
12	Prepare body flange on panoramic sliding sunroof frame (5) for installation.		AR77.21-P-0801-03ME
13	Remove sliding roof panel from the new panoramic sliding sunroof frame (5).		AR77.21-P-0500ME
14	Prepare panoramic sliding sunroof frame (5) for installation.		AR77.21-P-0801-02ME
		Four helpers required.
		Distance between top edge of window and front edge of roof	*BE67.10-P-1001-02KOA
		Adhesive fabric tape	*BR00.45-Z-1062-02A
		Feeler gauge	Fig 3
15	Install trims on panoramic sliding sunroof frame (5).		AR77.21-P-6920ME
	Risk of poisoning caused by inhaling vapors or swallowing adhesive. Risk of injury caused by adhesive coming into contact with skin and eyes	Wear respiratory protection, protective gloves and safety glasses. Pour adhesive into suitable and appropriately marked containers only.	AS00.00-Z-0016-01A
16	Apply adhesive material to the panoramic sliding sunroof frame (5).		AR77.21-P-0801-04ME
	000 588 00 72 00 Sealing and corrosion protection gun		WS97.00-P-0001B
		Adapter	Fig 2
17	Install panoramic sliding sunroof frame (5).		AR77.21-P-0801-05ME
		Do not move vehicle for at least 10 h after gluing in the rear fixed element (1). The strength of the adhesively bonded connection is otherwise impaired and the required adhesion of the adhesive material is not ensured.
		Five helpers required.
18	Remove weights for weighting down panoramic sliding sunroof frame (5).
19	Install sliding roof panel of the new panoramic sliding sunroof frame (5).		AR77.21-P-0500ME
20	Install mounting supports (3) of the left and right crossbar.
21	Install electrical wiring harness (1) of the panoramic sliding sunroof roller sunblind drive unit (M12/5) and panoramic sliding sunroof motor drive unit (A98m1).	If the electrical wiring harness (1) is reused.
		Ensure that the electrical wiring harness (1) is routed and padded correctly. To prevent noise development during vehicle operation.
22	Install panoramic sliding sunroof motor drive unit (A98m1).	If the panoramic sliding sunroof motor drive unit (A98m1) is reused.
			AR77.21-P-1000ME
23	Install panoramic sliding sunroof drive unit roller sunblind (M12/5).	If the panoramic sliding sunroof roller sunblind drive unit (M12/5) is reused.
			AR77.21-P-0493ME
24	Install rear fixed element of panoramic sliding sunroof.		AR77.21-P-0802ME
25	Install front fixed element of panoramic sliding sunroof.		AR77.21-P-0803ME
	Check
26	Check strength of adhesively bonded connection by means of the produced reference adhesive bead.	Do not move vehicle for at least 10 h after gluing in the panoramic sliding sunroof frame (5). The strength of the adhesively bonded connection is otherwise impaired and the required adhesion of the adhesive material is not ensured.
	Clean
27	Remove fabric tape and clean working area.	Assembly cleaner	*BR00.45-Z-1028-04A
		Adhesive fabric tape	*BR00.45-Z-1062-02A
	Finishing activity
28	Normalize panoramic sliding sunroof using vehicle diagnosis system and perform teach-in run for automatic reversing function.
			AD00.00-P-2000-06ME