Remove/Install Front Axle Brake Caliper - AR42.10-P-0070MFA
Model 118 (except 118.351/353/354/651/653/654), 177 (except 177.051/053/054/151/951), 243, 247 (except 247.651/751/753/754)
1-piston floating caliper brake
MODIFICATION NOTES
| 02.03.2021 | Repair method modified. | Work step 1 to 7 |
Shown on model 177.0 on 1-piston floating caliper brake
Fig 1: Front Axle 1-Piston Brake Caliper Components Location - Model 247 Except 247.651/751/753/754 (Shown On Model 177.0)
| Risk of injury. Moving parts can pinch, crush or, in extreme cases even sever extremities. | No parts of the body or limbs should be within the operating area of mechanical components when moving components. | AS00.00-Z-0009-01A | |
| Risk of injury. Skin or eye injuries may result when handling hot or glowing objects. | Wear protective gloves, protective clothing and safety glasses, if necessary. | AS00.00-Z-0002-01A | |
| Risk of poisoning from swallowing brake fluid. Risk of injury from skin and eye contact with brake fluid | Only pour brake fluid into suitable and appropriately marked containers. Wear protective clothing and eye protection when handling brake fluid. | AS42.50-Z-0001-01A | |
| Notice | Notes on externally invisible brake fluid loss | AH42.10-P-9406-02A | |
| Notice | Information on preventing damage to electronic components due to electrostatic discharge | AH54.00-P-0001-01A | |
| Notice | Brake fluid notes | AH42.50-P-0001-01A | |
| Notice | Notes on repairs to brake system | AH42.00-P-0003-01A | |
| Notice | Notes on self-locking nuts and bolts | AH00.00-P-0001-01KOA | |
| Note on calculation of tightening torque when using insertion or socket tools with various effective lengths | AH00.00-P-0015-01CW | ||
| Notes on installing brake wear indicator contact sensors | AH42.10-P-0003-01CW | ||
| Notes on safety-relevant components | AH00.00-Z-0019-01A | ||
| Remove/install | |||
| 1 | Remove brakepads. | AR42.10-P-1610MFA | |
| 2 | Remove brake hose (6) from brake caliper (1) and seal exposed connections using suitable stop plugs. | AR42.10-P-0013MFA | |
Brake hoses are always replaced after removal. |
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| Fig 2 | |||
| 3 | Unscrew screws (7) and remove brake caliper (1). | Do not damage electrical line of right front brakepad wear sensor (S10/2). Otherwise, function of the right front brakepad wear sensor (S10/2) is not guaranteed. |
|
| *BA42.10-P-1002-10ZA | |||
| Check | |||
| 4 | Check brake caliper (1) for damage. | If the brake caliper (1) is damaged: ↓ Replace brake caliper (1). |
|
| 5 | Check dust boot at brake piston for damage. | If the dust boot is damaged: ↓ Replace brake caliper (1). |
|
| 6 | Install in the reverse order. | ||
| Concluding tasks | |||
| 7 | Bleed brake system. | AR42.10-P-0010MFA | |
| Risk of accident when commissioning the vehicle due to a lack of braking effect when the service brake is operated for the first time after repair work. | Before starting the engine, actuate brake pedal several times until pressure is built up and maintained in the brake system. | AS42.50-Z-0002-01A | |
| 8 | Operate brake pedal several times until the brakepads contact the brake disks. | ||
| Risk of death caused by limbs being caught or crushed by rotating parts when performing tests on the brake test stand | Never leave the vehicle unattended on the rollers except in an emergency. Ensure that no one is under the vehicle or near rotating parts during testing. In case of emergency, use the EMERGENCY OFF switch to shut down test stand. | AS42.00-Z-0001-01A | |
| 9 | Perform brake test on test stand. | ||
| Model 243 | AP42.00-P-4290EQ | ||
| Model 118 (except 118.351/353/354/651/653/654), 177 (except 177.051/053/054/151/951), 247 (except 247.651/751/753/754) 1-piston floating caliper brake | AP42.00-P-4290BA |
FRONT AXLE BRAKE CALIPER
| Number | Designation | Model 118 | Model 177 | ||
|---|---|---|---|---|---|
| BA42.10-P-1002-10ZA | Bolt, guide pin to brake caliper | M8 | Nm | 30 | 30 |
| M10 | Nm | 65 | 65 | ||
FRONT AXLE BRAKE CALIPER
| Number | Designation | Model 243 | Model 247 | ||
|---|---|---|---|---|---|
| BA42.10-P-1002-10ZA | Bolt, guide pin to brake caliper | M8 | Nm | - | 30 |
| M10 | Nm | 65 | 65 | ||