Rear Longitudinal Member Remove And Install Completely - Ar64.20-P-1220MFA
Model 177.0
Model 247.0/6/7
MODIFICATION NOTES
| 14.02.2019 | Document revised, adapted to as-built configuration of replacement part, rivets for positioning spring mount on longitudinal member replaced with high-strength rivets. | AR64.20-P-1200-23MFA |
Shown on model 177.0
| Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. | AS00.00-Z-0010-01A | |
| Risk of injury. Skin or eye injuries may result when handling hot or glowing objects. | Wear protective gloves, protective clothing and safety glasses, if necessary. | AS00.00-Z-0002-01A | |
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. |
AS00.00-Z-0017-01A | |
| Notice | Information on preventing damage to electronic components due to electrostatic discharge | AH54.00-P-0001-01A | |
| Notice | General information on body repair | AH60.00-P-0001-01KOA | |
| Notice | Pretreatment of bonding surfaces | AH60.00-P-0008-01SX | |
| General information on MB materials | AH98.00-P-9409-03A | ||
| Remove | |||
| 1 | Remove detachable parts in area of repair point. | ||
| 2 | Cover all detachable parts remaining in vehicle with spark protection blankets. | ||
| 3 | Set up straightening bench with straightening bench support members and straightening set. | ||
| 000 588 50 23 00 Body straightening system | WS60.00-P-0439K | ||
| 4 | Place vehicle on straightening bench and fasten. | ||
| 5 | Completely remove bottom rear-end center section. | AR64.20-P-1000MFA | |
| 6 | Remove spare wheel well. | AR64.20-P-1245MFA | |
| 7 | Remove rear longitudinal member (1) with connection (2), rear seat reinforcement (3), cover (4), and cover (5). | AR64.20-P-1200-22MFA | |
| 1K-zinc dust paint | *BR00.45-Z-1056-07A | ||
| Install | |||
| The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases | Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system. | AS00.00-Z-0007-01A | |
| Notice | Measures for preventing damage to components when performing electric welding and soldering work | AH60.00-P-0001-02A | |
| General information on riveting | AH60.00-P-0003-01N | ||
| 8 | Prepare rear longitudinal member (1) with connection (2), rear seat reinforcement (3), cover (4), and cover (5). | Model 177.0, 247.0/6/7 with code U54 (Compound-link axle) except code U55 (Multi-link axle) |
AR64.20-P-1200-23MFF |
| Model 177.0, 247.0/6/7 with code U55 (Multi-link axle) except code U54 (Compound-link axle) |
AR64.20-P-1200-23MFA | ||
| Parts kit for 2-component adhesive for body | *BR00.45-Z-1162-02A | ||
| 1K-zinc dust paint | *BR00.45-Z-1056-07A | ||
| Blind rivet Y2 6.5x12.5 (clamping range 2 mm to 5 mm, draw-off strength min. 19 kN) | *BR00.45-Z-1012-13A | ||
| 9 | Install rear longitudinal member (1) with connection (2), rear seat reinforcement (3), cover (4), and cover (5). | Model 177.0 with code U54 (Compound-link axle) except code U55 (Multi-link axle) Model 247.0/6/7 with code U54 (Compound-link axle) except code U55 (Multi-link axle) |
AR64.20-P-1200-24MFF |
| Model 177.0 with code U55 (Multi-link axle) except code U54 (Compound-link axle) Model 247.0/6/7 with code U55 (Multi-link axle) except code U54 (Compound-link axle) |
AR64.20-P-1200-24MFA | ||
| 000 588 50 23 00 Body straightening system | WS60.00-P-0439K | ||
| Parts kit for 2-component adhesive for body | *BR00.45-Z-1162-02A | ||
| Blind rivet Y2 6.5x12.5 (clamping range 2 mm to 5 mm, draw-off strength min. 19 kN) | *BR00.45-Z-1012-13A | ||
| Blind rivet Y3 6.5x14.5 (clamping range 4 mm to 7 mm, draw-off strength min. 19 kN) | *BR00.45-Z-1016-13A | ||
| 1K-zinc dust paint | *BR00.45-Z-1056-07A | ||
| 10 | Release vehicle from straightening bench, lift and remove straightening bench. | ||
| 11 | Clean weld joints and sheet metal flange. | ||
| 12 | Install spare wheel well. | AR64.20-P-1245MFA | |
| 13 | Completely install bottom rear-end center section. | AR64.20-P-1000MFA | |
| 14 | Remove spark protection blankets. | ||
| 15 | Reinstall detachable parts in area of repair point. |
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1012-13A | Blind rivet Y2 6.5x12.5 (clamping range 2 mm to 5 mm, draw-off strength min. 19 kN) | A 004 990 16 97 |
| BR00.45-Z-1016-13A | Blind rivet Y3 6.5x14.5 (clamping range 4 mm to 7 mm, draw-off strength min. 19 kN) | A 004 990 17 97 |
| BR00.45-Z-1056-07A | 1K-zinc dust paint | A 000 986 28 00 |
| BR00.45-Z-1162-02A | Parts kit for 2-component adhesive for body | A 012 989 17 71 |