Remove/Install Actuator Motor For Differential Lock - AR35.40-P-7401MFC

Model 118, 177, 247 with engine 260, 282, 654

with code M005 (Vehicles with 4MATIC/all-wheel drive)

MODIFICATION NOTES

13.02.2020	Rear axle differential filling capacity	Model 118 (except 118.353/354/653/654) model 177 (except 177.053/054) model 247 (except 247.753/754)	BF35.31-P-1001-02F
13.02.2020	Rear axle gear capacity	Model 118 (except 118.353/354/653/654) Model 177 (except 177.053/054) Model 247 (except 247.753/754)	BF35.31-P-1001-02F

Fig 1: Actuator Motor For Differential Lock Components Location - Model 247 With Engine 260 With Code M005

Courtesy of MERCEDES-BENZ USA

	Risk of injury . Skin or eye injuries may result when handling hot or glowing objects.	Wear protective gloves, protective clothing and safety glasses, if necessary.	AS00.00-Z-0002-01A
	Risk of injury to skin and eyes due to handling of transmission oil. Health risk caused by swallowing transmission oil	Wear protective gloves, protective clothing and safety glasses. Do not pour transmission oil into beverage bottles.	AS00.40-Z-0001-01A
	Remove/install
1	Lift vehicle with vehicle lift.	Installation: Only lower the vehicle after checking the oil level in the rear axle differential (5).	AR00.60-P-1006A
2	Remove rear axle carrier trim.	Model 118, 177, 247 with engine 260 with code M005 (Vehicles with 4MATIC/all-wheel drive) with code U55 (Multi-link axle) except code M016 (Uprated engine) Model 118, 177, 247 with engine 282, 654 with code M005 (Vehicles with 4MATIC/all-wheel drive) with code U55 (Multi-link axle)	AR61.30-P-0050MFA
3	Clean area surrounding rear axle differential drive unit (M46/3).	Assembly cleaner	*BR00.45-Z-1028-04A
4	Release and disconnect electrical connector of rear axle differential drive unit (M46/3).
5	Unscrew screws (1, 2, 3, 4) and remove rear axle differential drive unit (M46/3) downward.	Installation: Tighten screws (1, 2, 3, 4) in numerical sequence. Replace sealing ring on rear axle differential drive unit (M46/3). Bolt, actuator motor to rear axle differential	*BA35.31-P-1004-07A
6	Clean contact surface on rear axle differential (5).	Assembly cleaner	*BR00.45-Z-1028-04A
7	Install in the reverse order.
	Check
8	Check and correct oil level in rear axle differential (5).		AR35.31-P-0520-08MFC
		Rear axle differential filling capacity	*BF35.31-P-1001-02F
		Sealant, Omnifit 100H (50 g)	*BR00.45-Z-1061-01A
		Loctite 7063 (400 ml) cleaning spray	*BR00.45-Z-1046-04A
		Filling screw/drain screw to housing cover at front/side	*BA35.31-P-1005-07A
9	Lower vehicle with vehicle lift.		AR00.60-P-1006A
10	Check rear axle differential drive unit (M46/3) for proper operation.

REAR AXLE GEAR

Number	Designation			Model 118	Model 177
BA35.31-P-1004-07A	Bolt, actuator motor to rear axle differential	M6	Nm	8	8

REAR AXLE GEAR

Number	Designation			Model 247
BA35.31-P-1004-07A	Bolt, actuator motor to rear axle differential	M6	Nm	8

REAR AXLE GEAR

Number	Designation		Model 118	Model 177
BA35.31-P-1005-07A	Filling screw/drain screw to housing cover at front/side	Nm	35	35

REAR AXLE GEAR

Number	Designation		Model 247
BA35.31-P-1005-07A	Filling screw/drain screw to housing cover at front/side	Nm	35

REAR AXLE GEAR

Number	Designation			Model 118 (except 118.353/354/653/65 4) Model 177 (except 177.053/054) Model 247 (except 247.753/754)
BF35.31-P-1001-02F	Rear axle differential filling capacity	Rear axle differential 150	Liter	0, 6
		Specified gear oils - overview		BB00.40-P-0231-01A
		Approved axle gear oils		BB00.40-P-0235A

REPAIR MATERIALS

Number	Designation	Order number
BR00.45-Z-1028-04A	Assembly cleaner	A 000 986 56 01
BR00.45-Z-1046-04A	Loctite 7063 (400 ml) cleaning spray	A 001 986 71 71 09
BR00.45-Z-1061-01A	Sealant, Omnifit 100H (50 g)	A 002 989 23 71