Remove/Install Automatic Transmission Oil Pan - AR27.10-P-7031XG
Transmission 725.0 in model 463 as of model year 2019
MODIFICATION NOTES
| 16.06.2020 | Document completely revised because of change to method and because wooden block no longer required as spacer. |
Fig 1: Automatic Transmission Oil Pan Components Location - Transmission 725.0 In Model 463 As Of Model Year 2019
| Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. | AS00.00-Z-0010-01A | |
| Risk of injury . Moving parts can pinch, crush or, in extreme cases even sever extremities. | No parts of the body or limbs should be within the operating area of mechanical components when moving components. | AS00.00-Z-0009-01A | |
| Risk of injury . Skin or eye injuries may result when handling hot or glowing objects. | Wear protective gloves, protective clothing and safety glasses, if necessary. | AS00.00-Z-0002-01A | |
| Risk of injury to skin and eyes due to handling of transmission oil. Health risk caused by swallowing transmission oil | Wear protective gloves, protective clothing and safety glasses. Do not pour transmission oil into beverage bottles. |
AS00.40-Z-0001-01A | |
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. |
AS00.00-Z-0017-01A | |
| Notes on bolted connections with self tapping screws | AH00.00-P-0007-01SF | ||
| Notes on self-locking nuts and bolts | AH00.00-N-0001-01A | ||
| Notes on threaded connections fastened using a tightening angle-based tightening process | AH00.00-P-0020-01A | ||
| Notes on automatic transmission | AH27.19-P-0001-01NKB | ||
| Remove | |||
| 1 | Remove center and rear lower engine compartment lining. | AR61.20-P-1105XG | |
| 2 | Thoroughly clean oil pan (34) and surrounding area. | Assembly cleaner | *BR00.45-Z-1028-04A |
| 3 | Remove screw plug (30). | Oil receptacle |
|
| Fig 2 | |||
| 4 | Drain fluid from transmission. | ||
| Fig 3 | |||
| 5 | Remove heat shield at transmission (35). | AR27.40-P-0700-01LF | |
| 6 | Remove holders that are installed on the oil pan (34) from the oil pain (34). | If the holders are present. | |
| 7 | Remove crossmember (38). | Transmission 725.0 in model 463 with engine 264 as of model year 2019 |
AR22.10-P-4360MRO |
| Transmission 725.0 in model 463 with engine 176, 177 as of model year 2019 |
AR22.10-P-4360XGA | ||
| Transmission 725.0 in model 463 with engine 656 as of model year 2019 |
AR22.10-P-4360XGE | ||
| 8 | Support transmission (35) at engine mount (36). | ||
| 000 588 10 62 00 Support plate | WS26.00-P-3309B | ||
| 000 588 11 62 00 Major assembly mount | WS01.00-P-0092B | ||
| 9 | Remove major assembly mount and mounting plate from oil pan (34). | ||
| 000 588 10 62 00 Support plate | WS26.00-P-3309B | ||
| 000 588 11 62 00 Major assembly mount | WS01.00-P-0092B | ||
| 10 | Remove screws (1 to 10). | Flexible head wrench insert E10 1/4" comparable with Snap-on company Article no.:TSE100 www.snapon.com |
|
| 11 | Remove oil pan (34) from transmission (35). | ||
| 12 | Take overflow pipe (31) and swirl pipe for ultrasound measurement (29) out of oil pan (34). | ||
| 13 | Remove seal (33). | Only when reusing the oil pan (34). | |
| Clean | |||
| 14 | Clean sealing surfaces of oil pan (34) and magnets. | Only when reusing the oil pan (34). Sealing surfaces must be absolutely free of oil and grease. Otherwise leaks may occur. |
|
| Assembly cleaner | *BR00.45-Z-1028-04A | ||
| 15 | Clean sealing surface at transmission (35). | Sealing surfaces must be absolutely free of oil and grease. Otherwise leaks may occur. |
|
| Assembly cleaner | *BR00.45-Z-1028-04A | ||
| Install | |||
| 16 | Attach seal (33). | Do not apply any sealant or sealing compound to oil pan (34) and transmission (35). Otherwise leaks may occur. |
|
| 17.1 | Replace overflow pipe (31) and swirl pipe for ultrasound measurement (29) of oil pan (34). | When installing new oil pan (34). |
|
| 17.2 | Check overflow pipe (31) and swirl pipe for ultrasound measurement (29) for firm seating on base and for signs of damage. | If oil pan (34) is to be reused. If problems occur, ↓ replace overflow pipe (31) and swirl pipe for ultrasound measurement (29). |
|
| 18 | Attach oil pan (34) to transmission (35) and tighten screws (1-10) in numerical sequence. | ||
| Notes on oil pan versions | AH27.10-P-0002-01EWN | ||
An old variant of the oil pan (34) must not be installed. Otherwise, the ultrasound measurement method cannot be used. Oil filters (32) cannot be obtained individually. |
|||
Flexible head wrench insert E10 1/4", comparable with Snap-on company Article no.:TSE100 www.snapon.com |
|||
| *BA27.10-P-1010-04H | |||
| 19 | Support transmission (35) on oil pan (34). | ||
| 000 588 10 62 00 Support plate | WS26.00-P-3309B | ||
| 000 588 11 62 00 Major assembly mount | WS01.00-P-0092B | ||
| 20 | Remove major assembly mount and mounting plate from engine mount (36). | ||
| 000 588 10 62 00 Support plate | WS26.00-P-3309B | ||
| 000 588 11 62 00 Major assembly mount | WS01.00-P-0092B | ||
| 21 | Install crossmember (38). | Transmission 725.0 in model 463 with engine 264 as of model year 2019 |
AR22.10-P-4360MRO |
| Transmission 725.0 in model 463 with engine 176, 177 as of model year 2019 |
AR22.10-P-4360XGA | ||
| Transmission 725.0 in model 463 with engine 656 as of model year 2019 |
AR22.10-P-4360XGE | ||
| 22 | Attach holders to oil pan (34). | If holders were present. |
|
| *BA00.10-P-1002-04A | |||
| 23 | Attach heat shield to oil pan (34). | AR27.40-P-0700-01LF | |
| *BA27.10-P-1009-04H | |||
| 24 | Fill transmission (35) with oil. | Always follow the work procedure and observe the Specifications for Operating Fluids. Otherwise the transmission (35) will be damaged. |
AR27.00-P-0270EWN |
| 25 | Install center and rear lower engine compartment lining. | AR61.20-P-1105XG |
METRIC SCREWS/BOLTS AND NUTS AS PER MBN 10 105, 10 143
| Number | Designation | 8.8 | 10.9 | |
|---|---|---|---|---|
| BA00.10-P-1002-04A | M6X1 | Nm | 9 | 13 |
AUTOMATIC TRANSMISSION COMPLETE
| Number | Designation | Transmission 725.0/1 | |
|---|---|---|---|
| BA27.10-P-1009-04H | Screw/bolt, heat shield to oil pan | Nm | 9 |
AUTOMATIC TRANSMISSION COMPLETE
| Number | Designation | Transmission 725.0/1 | ||
|---|---|---|---|---|
| BA27.10-P-1010-04H | Screw/bolt, oil pan to transmission housing | Stage 1 | Nm | 4 |
| Stage 2 | ∠° | 90 | ||
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1028-04A | Assembly cleaner | A 000 986 56 01 |