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Home >> Mercedes Benz >> 2021 >> G63 AMG >> Repair and Diagnosis >> Suspension >> Rear Suspension >> Rear Axle - 463 Chassis >> Testing & Repair >> Disassemble/Assemble Rear Axle Shaft >> Disassemble/Assemble Rear Axle Shaft - AR35.30-P-7351F

Disassemble/Assemble Rear Axle Shaft - AR35.30-P-7351F

Model 461 

with disk brakes on the rear axle 

Model 463 (except 463.270/271) up to model year 2013 

with disk brakes on the rear axle 

G13668333Courtesy of MERCEDES-BENZ USA

Rotation direction of rear axle shaft (1) in direction of arrow 

G13668334Courtesy of MERCEDES-BENZ USA

Locking clip of slotted nut with left-hand thread (9.2) on left rear axle shaft (1) 

G13668335Courtesy of MERCEDES-BENZ USA
REMOVING Remove     
1 Remove rear axle shaft (1).   AR35.30-P-0620F 
DISASSEMBLING Disassemble     
2 Clamp rear axle shaft (1) before disassembling. IMPORTANT Screw two wheel bolts into rear axle shaft (1) and clamp it into vise.  
3 Release and remove slotted nut with right-hand thread (9.1) or slotted nut with left-hand thread (9.2). SPECIAL TOOL Pronged wrench Fig 1
4 Remove lock washer (8).    
5 Remove square sealing ring (7).    
6 Press tapered roller bearing (6) off rear axle shaft (1).   AR35.30-P-7351-01B 
    NOTES Do not damage the ABS measuring ring on vehicles with anti-lock braking system (ABS).
Otherwise, the anti-lock braking system (ABS) will malfunction.
 
    SPECIAL TOOL Assembly plate Fig 2
7 Remove bearing cap (2) and dust shield (5) from rear axle shaft (1).    
8 Remove radial shaft sealing ring (3) in bearing cap (2).    
ASSEMBLING Assemble     
9 Press radial shaft sealing ring (3) into bearing cap (2). IMPORTANT Install a new radial shaft sealing ring (3).  
    IMPORTANT Fill space between dust lip and sealing lip with grease, apply light coating of grease to sealing lip. Press in radial shaft sealing ring (3) flush to a maximum of 0.3 mm inside bearing
cap (2).
 
    Long-life grease *BR00.45-Z-1001-06A 
    SPECIAL TOOL Assembly plate Fig 2
10 Slide bearing cap (2) and dust shield (5) onto rear axle shaft (1).    
11 Slide tapered roller bearing (6) onto rear axle shaft (1).    
12 Slide square sealing ring (7) onto tapered roller bearing (6). IMPORTANT Replace square sealing ring (7).  
13 Press tapered roller bearing (6) with lock washer (8) onto rear axle shaft (1).   AR35.30-P-7351-01B 
    NOTES Turn bearing outer race during the pressing-on procedure.
Otherwise, the tapered roller bearing (6) will be damaged.
 
    NOTES The anti-twist lock of the lock washer (8) must be flush with the cutout of the rear axle shaft (1).
Otherwise, the rear axle shaft (1) will be damaged.
 
    IMPORTANT Replace lock washer (8). The flat side of the lock washer (8) must face towards the slotted nut with right-hand thread (9.1) or slotted nut with left-hand thread (9.2). Fit a lock washer (8) to ensure that only the bearing inner race is pressed when pressing on. With anti-lock braking system, do not damage the ABS measuring ring.  
    SPECIAL TOOL Assembly plate Fig 2
14 Install slotted nut with right-hand thread (9.1) or slotted nut with left-hand thread (9.2). TORQUE SPECIFICATION Slotted nut to rear axle shaft *BA35.30-P-1002-01C 
    SPECIAL TOOL Pronged wrench Fig 1
15 Secure slotted nut with right-hand thread (9.1) or slotted nut with left-hand thread (9.2) using a lock washer (8) on both grooves. IMPORTANT Secure slotted nut with right-hand thread (9.1) or slotted nut with left-hand thread (9.2) so that both directions of rotation are locked (see arrows on axle shaft and illustration above).  
INSTALLING Install     
16 Install rear axle shaft (1).   AR35.30-P-0620F 
REAR AXLE SHAFT

Number Designation Model 460, 461, 463 with drum brake Model 461 with disk brake Model 463 up to model year 2019 with disk brake
BA35.30-P-1002-01C Slotted nut to rear axle shaft Nm 500 500
Fig 1: Identifying Pronged Wrench (460 589 01 07 00)
G13668336Courtesy of MERCEDES-BENZ USA
Fig 2: Identifying Assembly Plate (460 589 01 35 00)
G13668337Courtesy of MERCEDES-BENZ USA
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1001-06A Long-life grease A 000 989 63 51 11