(Remove/Install Joint Housing With Drive Shaft - AR33.20-P-0600A)
Model 460, 461 (except 461.331)
Model 463 (except 463.270/271)
up to model year 2013
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. |
AS00.00-Z-0017-01A | |
| Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. | AS00.00-Z-0010-01A | |
| Notes on repair work on suspension components | AH00.00-P-0100-01A | ||
| Remove | |||
| 1 | Remove fixed caliper. | AR42.10-P-0105GG | |
| 2 | Remove brake disk. | AR42.10-P-0220GG | |
| 3 | Unscrew steering damper. | ||
| 4 | Remove shift cylinder of differential lock. | When removing left joint housing. | |
| Model 460, 461 (except 461.331) with code A70 (Differential lock, front axle) Model 463 (except 463.270/271) up to model year 2013 with code A70 (Differential lock, front axle)/Facelift 2012 |
AR33.40-P-0403GG | ||
| 5 | Remove castle nut from tie rod and press off tie rod end (1). | Fig 5 | |
| 6 | Measure stop screw for wheel angle and note down dimension. | ||
| 7 | Detach seal retainer (2). | ||
| 8 | Detach kingpin (3) at top. | Fasten shims (9) at top of kingpin (3) and do not mix them up. Otherwise the pretension of the steering knuckle bearing will have to be adjusted again. |
|
| 9 | Detach steering knuckle arm (4). | Fasten shims (10) on steering knuckle arm and steering arm, and do not mix them up. Otherwise the pretension of the steering knuckle bearing will have to be adjusted again. |
|
| 10 | Remove joint housing (5) with drive shaft. | ||
| 11 | Secure tapered roller bearing to corresponding kingpin and steering knuckle arm. | ||
| 12 | Remove shaft seal (7). | Fig 2 | |
| Fig 4 | |||
| 13 | Remove bearing bushing (8). | Fig 2 | |
| Fig 4 | |||
| Check | |||
| 14 | Lift boot and check tie rod end (1) for rust. | If rust is present: ↓ Replace tie rod end (1). |
|
| 15 | Check ball heads for play and replace, if necessary. | Fig 1 | |
| 16 | Check removed parts for wear and damage, replace, if necessary. | ||
| Clean | |||
| 17 | Clean removed parts. | ||
| Install | |||
| 18 | Install bearing bushing (8). | ||
| 19 | Coat new shaft seal (7) with multipurpose grease and drive in flush. | MB multipurpose grease, 400 g | *BR00.45-Z-1017-06A |
Model 463 (except 463.270/271) with front axle 730.3 up to model year 2013 Drift punch |
Fig 3 | ||
| 20 | Apply grease to tapered roller bearing. | MB multipurpose grease, 400 g | *BR00.45-Z-1017-06A |
| 21 | Install tapered roller bearing and sealing rings for kingpin in axle tube. | ||
| 22 | Install joint housing (5) with drive shaft. | ||
| 23 | Adjust steering knuckle bearing. | When replacing the axle housing, the joint housing (5) or the kingpin, or if the shim (9) or the shim (10) has been swapped or lost. | AR33.25-P-0401A |
| 24 | Install kingpin (3) at top with shim (9). | *BA33.20-P-1003-01C | |
| 25 | Install steering knuckle arm (4) at bottom with shim (10). | *BA33.20-P-1002-01C | |
| 26 | Attach seal retainer (2) to joint housing (5). | *BA33.20-P-1008-01C | |
| 27 | Remove screw plug (11) from joint housing (5). | ||
| 28 | Pack joint housing (5) with lubricant and tighten screw plug (11). | *BF33.20-P-1001-02A | |
| *BA33.20-P-1001-01C | |||
| 29 | Install shift cylinder of differential lock. | When removing left joint housing. | |
| Model 460, 461 (except 461.331) with code A70 (Differential lock, front axle) Model 463 (except 463.270/271) up to model year 2013 with code A70 (Differential lock, front axle)/Facelift 2012 |
AR33.40-P-0403GG | ||
| 30 | Install brake disk. | AR42.10-P-0220GG | |
| 31 | Install fixed brake caliper. | AR42.10-P-0105GG | |
| 32 | Grease stem of ball stud and bore in steering knuckle arm. | MB multipurpose grease, 400 g | *BR00.45-Z-1017-06A |
| 33 | Attach tie rod end (1) and secure castle nut using cotter pin. | *BA33.15-P-1006-01A | |
| 34 | Install steering damper. | *BA33.20-P-1004-01C | |
| Check | |||
| 35 | Check toe at front axle and adjust if necessary. | Model 460, 461 (except 461.331/339) Model 463 (except 463.270/271) up to model year 2013 |
AR40.20-P-0323GG |
| 36 | Check wheel angle and, if necessary, set stop screw to the value measured for the wheel angle. | Model 460, 461 (except 461.331) Model 463 (except 463.270/271) up to model year 2013 Model 460, 461 (except 461.331/339) |
AR40.20-P-0345AC |
TRAILING ARMS, TRANSVERSE CONTROL ARMS
| Number | Designation | Model 460, 461 Model 463 up to model year 2019 | |
|---|---|---|---|
| BA33.15-P-1006-01A | Nut, tie rod to track lever | Nm | 140 |
WHEEL CONTROL, HUB
| Number | Designation | Model 460, 461 | Model 463 up to model year 2019 | |
|---|---|---|---|---|
| BA33.20-P-1001-01C | Joint housing screw plug | Nm | 100 | 100 |
WHEEL CONTROL, HUB
| Number | Designation | Model 460, 461 | Model 463 up to model year 2019 | |
|---|---|---|---|---|
| BA33.20-P-1002-01C | Bolt, steering knuckle arm to joint housing | Nm | 280 | 280 |
WHEEL CONTROL, HUB
| Number | Designation | Model 460, 461 | Model 463 up to model year 2019 | |
|---|---|---|---|---|
| BA33.20-P-1003-01C | Bolt, kingpin to joint housing | Nm | 190 | 190 |
WHEEL CONTROL, HUB
| Number | Designation | Model 460, 461 | Model 463 up to model year 2019 | ||
|---|---|---|---|---|---|
| BA33.20-P-1004-01C | Bolt, steering damper to steering damper bracket | Steering set to 20° steering angle (direction of travel) | Nm | 50 | 50 |
WHEEL CONTROL, HUB
| Number | Designation | Model 460, 461 | Model 463 up to model year 2019 | |
|---|---|---|---|---|
| BA33.20-P-1008-01C | Bolt/nut, seal retainer to joint housing/hub reduction gear | Nm | 25 | 25 |
JOINT HOUSING
| Number | Designation | Model 460, 461, 463 up to model year 2019 | ||
|---|---|---|---|---|
| BF33.20-P-1001-02A | Multipurpose grease | Filling capacity | g | 250 |
| Specification | BB00.40-P-0267-01A | |||
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1017-06A | MB multipurpose grease, 400 g | A 001 989 34 51 11 |