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Home >> Mercedes Benz >> 2021 >> G63 AMG >> Repair and Diagnosis >> Suspension >> Front Suspension >> Front Axle - 463 Chassis >> Testing & Repair >> Remove/Install Joint Housing With Drive Shaft >> (Remove/Install Joint Housing With Drive Shaft - AR33.20-P-0600A)

(Remove/Install Joint Housing With Drive Shaft - AR33.20-P-0600A)

Model 460, 461 (except 461.331) 

Model 463 (except 463.270/271) 

up to model year 2013 

G13667536Courtesy of MERCEDES-BENZ USA
G13667537Courtesy of MERCEDES-BENZ USA
CAUTION Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.
AS00.00-Z-0017-01A
  Risk of death  caused by vehicle slipping or toppling off of the lifting platform. Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. AS00.00-Z-0010-01A
  Notes on repair work on suspension components   AH00.00-P-0100-01A
REMOVING Remove     
1 Remove fixed caliper.   AR42.10-P-0105GG
2 Remove brake disk.   AR42.10-P-0220GG
3 Unscrew steering damper.    
4 Remove shift cylinder of differential lock. When removing left joint housing.  
    Model 460, 461 (except 461.331)
with code A70 (Differential lock, front axle)
Model 463 (except 463.270/271)
up to model year 2013
with code A70 (Differential lock, front axle)/Facelift 2012
AR33.40-P-0403GG 
5 Remove castle nut from tie rod and press off tie rod end (1). SPECIAL TOOL Puller Fig 5
6 Measure stop screw for wheel angle and note down dimension.    
7 Detach seal retainer (2).    
8 Detach kingpin (3) at top. NOTES
Fasten shims (9) at top of kingpin (3) and do not mix them up.
Otherwise the pretension of the steering knuckle bearing will have to be adjusted again.
 
9 Detach steering knuckle arm (4). NOTES
Fasten shims (10) on steering knuckle arm and steering arm, and do not mix them up. Otherwise the pretension of the steering knuckle bearing will have to be adjusted again.
 
10 Remove joint housing (5) with drive shaft.    
11 Secure tapered roller bearing to corresponding kingpin and steering knuckle arm.    
12 Remove shaft seal (7). SPECIAL TOOL Internal extractor Fig 2
    SPECIAL TOOL Counter stay Fig 4
13 Remove bearing bushing (8). SPECIAL TOOL Internal extractor Fig 2
    SPECIAL TOOL Counter stay Fig 4
INSPECT Check     
14 Lift boot and check tie rod end (1) for rust. If rust is present:
↓
Replace tie rod end (1).
 
15 Check ball heads for play and replace, if necessary. SPECIAL TOOL Test panel Fig 1
16 Check removed parts for wear and damage, replace, if necessary.    
CLEAN Clean     
17 Clean removed parts.    
INSTALLING Install     
18 Install bearing bushing (8).    
19 Coat new shaft seal (7) with multipurpose grease and drive in flush. MB multipurpose grease, 400 g *BR00.45-Z-1017-06A 
    SPECIAL TOOL Model 460, 461 (except 461.331) with front axle 730.3
Model 463 (except 463.270/271) with front axle 730.3
up to model year 2013
Drift punch
Fig 3
20 Apply grease to tapered roller bearing. MB multipurpose grease, 400 g *BR00.45-Z-1017-06A 
21 Install tapered roller bearing and sealing rings for kingpin in axle tube.    
22 Install joint housing (5) with drive shaft.    
23 Adjust steering knuckle bearing. When replacing the axle housing, the joint housing (5) or the kingpin, or if the shim (9) or the shim (10) has been swapped or lost. AR33.25-P-0401A 
24 Install kingpin (3) at top with shim (9). TORQUE SPECIFICATION Bolt, kingpin to joint housing *BA33.20-P-1003-01C 
25 Install steering knuckle arm (4) at bottom with shim (10). TORQUE SPECIFICATION Bolt, steering knuckle arm to joint housing *BA33.20-P-1002-01C 
26 Attach seal retainer (2) to joint housing (5). IMPORTANT Replace paper gasket and sealing ring.
TORQUE SPECIFICATION Bolt/nut, seal retainer to joint housing/hub reduction gear
*BA33.20-P-1008-01C 
27 Remove screw plug (11) from joint housing (5).    
28 Pack joint housing (5) with lubricant and tighten screw plug (11). FLUID SPECIFICATION Multipurpose grease *BF33.20-P-1001-02A 
    TORQUE SPECIFICATION Joint housing screw plug *BA33.20-P-1001-01C 
29 Install shift cylinder of differential lock. When removing left joint housing.  
    Model 460, 461 (except 461.331)
with code A70 (Differential lock, front axle)
Model 463 (except 463.270/271)
up to model year 2013
with code A70 (Differential lock, front axle)/Facelift 2012
AR33.40-P-0403GG 
30 Install brake disk.   AR42.10-P-0220GG
31 Install fixed brake caliper. IMPORTANT Install new micro-encapsulated bolts. AR42.10-P-0105GG
32 Grease stem of ball stud and bore in steering knuckle arm. MB multipurpose grease, 400 g *BR00.45-Z-1017-06A 
33 Attach tie rod end (1) and secure castle nut using cotter pin. TORQUE SPECIFICATION Nut, tie rod to track lever *BA33.15-P-1006-01A 
34 Install steering damper. TORQUE SPECIFICATION Bolt, steering damper to steering damper bracket *BA33.20-P-1004-01C 
INSPECT Check     
35 Check toe at front axle and adjust if necessary. Model 460, 461 (except 461.331/339)
Model 463 (except 463.270/271)
up to model year 2013
AR40.20-P-0323GG
36 Check wheel angle and, if necessary, set stop screw to the value measured for the wheel angle. Model 460, 461 (except 461.331)
Model 463 (except 463.270/271)
up to model year 2013
Model 460, 461 (except 461.331/339)
AR40.20-P-0345AC
TRAILING ARMS, TRANSVERSE CONTROL ARMS

Number Designation Model 460, 461 Model 463 up to model year 2019
BA33.15-P-1006-01A Nut, tie rod to track lever Nm 140
WHEEL CONTROL, HUB

Number Designation Model 460, 461 Model 463 up to model year 2019
BA33.20-P-1001-01C Joint housing screw plug Nm 100 100
WHEEL CONTROL, HUB

Number Designation Model 460, 461 Model 463 up to model year 2019
BA33.20-P-1002-01C Bolt, steering knuckle arm to joint housing Nm 280 280
WHEEL CONTROL, HUB

Number Designation Model 460, 461 Model 463 up to model year 2019
BA33.20-P-1003-01C Bolt, kingpin to joint housing Nm 190 190
WHEEL CONTROL, HUB

Number Designation Model 460, 461 Model 463 up to model year 2019
BA33.20-P-1004-01C Bolt, steering damper to steering damper bracket Steering set to 20° steering angle (direction of travel) Nm 50 50
WHEEL CONTROL, HUB

Number Designation Model 460, 461 Model 463 up to model year 2019
BA33.20-P-1008-01C Bolt/nut, seal retainer to joint housing/hub reduction gear Nm 25 25
JOINT HOUSING

Number Designation Model 460, 461, 463 up to model year 2019
BF33.20-P-1001-02A Multipurpose grease Filling capacity g 250
Specification BB00.40-P-0267-01A
Fig 1: Identifying Test Panel (385 589 03 63 00)
G13667538Courtesy of MERCEDES-BENZ USA
Fig 2: Identifying Internal Extractor (000 589 29 33 00)
G13667539Courtesy of MERCEDES-BENZ USA
Fig 3: Identifying Drift Punch (460 589 18 15 00)
G13667540Courtesy of MERCEDES-BENZ USA
Fig 4: Identifying Counter Stay (000 589 34 33 00)
G13667541Courtesy of MERCEDES-BENZ USA
Fig 5: Identifying Puller (601 589 04 33 00)
G13667542Courtesy of MERCEDES-BENZ USA
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1017-06A MB multipurpose grease, 400 g A 001 989 34 51 11