Remove/Install Evaporator - AR83.30-P-5540GW
Model 463
as of model year 2013 up to model year 2019
MODIFICATION NOTES
| 31.10.2016 | Safety note added | AS83.00-Z-0006-01A | |
| 31.10.2016 | Safety note added | AS83.00-Z-0007-01A | |
| 31.10.2016 | "Technical note" added | AH54.00-P-0001-01A | |
| 31.10.2016 | General note changed | AH83.30-P-0005-01GW | |
| 31.10.2016 | General note added | AH83.30-P-0003-02A |
Fig 1: Air Conditioner Evaporator Components Location - Model 463 As Of Model Year 2013 Up To Model Year 2019
| Risk of poisoning caused by inhaling overheated refrigerant vapors from an air conditioning system containing R134a. Risk of injury to skin and eyes caused by contact with liquid R134a refrigerant and when working on pressurized parts | Never perform welding work on or near a closed air conditioning system. No smoking or open flames. Wear safety glasses and protective gloves. Work only in well ventilated rooms. Carry out repair work on the air conditioning system circuit only after the system has been evacuated. | AS83.00-Z-0006-01A | |
| Risk of fire due to ignition of R1234yf refrigerant on hot components. Risk of poisoning caused by inhaling overheated refrigerant vapors. Risk of injury to skin and eyes caused by contact with escaped R1234yf refrigerant and when working on pressurized parts. Risk of explosion due to formation of ignitable refrigerant/air mixtures | Never perform welding work on or near a closed air conditioning system. No smoking or open flames. Wear safety glasses and protective gloves. Work only in well ventilated rooms. Carry out repair work on the air conditioning system circuit only after the system has been evacuated. | AS83.00-Z-0007-01A | |
| Protect air conditioning circuit and components from moisture when carrying out repair work | AH83.30-N-0005-01A | ||
| Procedure for a damaged or leaky air conditioning system | AH83.30-N-0004-01A | ||
| Information on preventing damage to electronic components due to electrostatic discharge | AH54.00-P-0001-01A | ||
| Notes on handling refrigerant R134a | AH83.30-N-0003-01A | ||
| Notes on handling refrigerant R1234yf | AH83.30-P-0003-02A | ||
| Remove/install | |||
| 1 | Remove expansion valve (10) | AR83.30-P-5520GW | |
| 2 | Release and disconnect electrical connector from fresh/recirculated air flap actuator motor (M2/5) | ||
| 3 | Release locks (4) | ||
| 4 | Remove blower housing (5) from air conditioner housing | ||
| 5 | Remove bolts (13) | ||
| 6 | Release locks (6) | ||
| 7 | Remove screw/bolts (1) | ||
| 8 | Fold down evaporator (7) with cap (8) to front | ||
| 9 | Lift up actuator motor for right air mixing flap (M2/7) by mechanical components and release lock (6a) | ||
| 10 | Remove cover (8) | ||
| 11 | Remove evaporator (7) from air conditioner housing | ||
| 12 | Clean lower section of air distributor housing (12) | ||
| 13 | Install in the reverse order | ||
| Normalizing | |||
| 14 | Normalize fresh/recirculated air flap actuator motor (M2/5) using vehicle diagnosis system | ||
| AD00.00-P-2000-04A |