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Home >> Mercedes Benz >> 2021 >> G63 AMG >> Repair and Diagnosis >> Heating, Ventilation & A/C (HVAC) >> HVAC Control Systems >> Climate Control - 463 Chassis (2 Of 3) >> Testing & Repair >> Remove/Install Condenser >> Remove/Install Condenser - AR83.30-P-6540GWA

Remove/Install Condenser - AR83.30-P-6540GWA

Model 463 with engine 176 

as of model year 2016 up to model year 2019 

Model 463 with engine 642.887 

as of model year 2016 up to model year 2019 

MODIFICATION NOTES

31.10.2016 Safety note added   AS83.00-Z-0006-01A
31.10.2016 Safety note added   AS83.00-Z-0007-01A
31.10.2016 General note added   AH83.30-P-0003-02A
G13660120Courtesy of MERCEDES-BENZ USA
WARNING Risk of poisoning  caused by inhaling overheated refrigerant vapors from an air conditioning system containing R134a. Risk of injury  to skin and eyes caused by contact with liquid R134a refrigerant and when working on pressurized parts Never perform welding work on or near a closed air conditioning system. No smoking or open flames. Wear safety glasses and protective gloves. Work only in well ventilated rooms. Carry out repair work on the air conditioning system circuit only after the system has been evacuated. AS83.00-Z-0006-01A
  Risk of fire  due to ignition of R1234yf refrigerant on hot components. Risk of poisoning  caused by inhaling overheated refrigerant vapors. Risk of injury  to skin and eyes caused by contact with escaped R1234yf refrigerant and when working on pressurized parts. Risk of explosion  due to formation of ignitable refrigerant/air mixtures Never perform welding work on or near a closed air conditioning system. No smoking or open flames. Wear safety glasses and protective gloves. Work only in well ventilated rooms. Carry out repair work on the air conditioning system circuit only after the system has been evacuated. AS83.00-Z-0007-01A
  Protect air conditioning circuit and components from moisture when carrying out repair work   AH83.30-N-0005-01A
  Procedure for a damaged or leaky air conditioning system   AH83.30-N-0004-01A
  Notes on handling refrigerant R134a   AH83.30-N-0003-01A
  Notes on handling refrigerant R1234yf   AH83.30-P-0003-02A
REMOVINGINSTALLING Remove/install     
1 Drain air conditioning system Model 463 (except 463.270/271) with engine 176 as of model year 2016 up to model year 2019
Model 463 (except 463.270/271) with engine 642.887
as of model year 2016 up to model year 2019
AR83.30-P-1760GW 
2 Remove line for power steering system cooling (6) Model 463 (except 463.322/323) with engine 176 as of model year 2016 up to model year 2019
Model 463 (except 463.322/323) with engine 642.887
as of model year 2016 up to model year 2019
AR46.25-P-3010GW
3 Unscrew nuts (4, 8) TORQUE SPECIFICATION Line, compressor to condenser *BA83.30-P-1003-01C 
    TORQUE SPECIFICATION Line, condenser to fluid reservoir *BA83.30-P-1004-01C 
4 Detach refrigerant lines (3, 7) at condenser (1) and place to one side    
REFER TO CAPACITIES & SPECIFICATIONS Compressor oils (specification 362.1) INSTALLATION IMPORTANT Sealing rings must be replaced and moistened with compressor oil. BB00.40-P-0362-01A
5 Seal openings of refrigerant lines (3, 7) and at condenser (1) with suitable stop plugs NOTES
Open connections on the air conditioning system must generally be sealed.
Otherwise, ingressed dirt and moisture will damage the air conditioning system.
SPECIAL TOOL Record plug
Fig 1
6 Remove screws/bolts (5)    
7 Unscrew nuts (2)    
8 Secure condenser (1) against falling down    
9 Remove condenser (1)    
10 Install in the reverse order    
AIR CONDITIONING

Number Designation Model 463 up to model year 2019
BA83.30-P-1003-01C Line, compressor to condenser Nm 33
AIR CONDITIONING

Number Designation Model 463 up to model year 2019
BA83.30-P-1004-01C Line, condenser to fluid reservoir Nm 17
Fig 1: Identifying Record Plug (129 589 00 91 00)
G13660121Courtesy of MERCEDES-BENZ USA