Remove/Install Left Low-Pressure Fuel Line - AR07.03-P-1130XGC
Engine 177 in model 463
as of model year 2019
Shown on engine 177 with code KA3 (gasoline particulate filter with sensor system)
| Risk of explosion caused by fuel igniting, risk of poisoning caused by inhaling and swallowing fuel as well as risk of injury to eyes and skin caused by contact with fuel. | No fires, sparks, open flames or smoking. Pour fuels into suitable and appropriately marked containers only. Wear protective clothing when handling fuel. |
AS47.00-Z-0001-01A | |
| Risk of injury . Skin or eye injuries may result when handling hot or glowing objects. | Wear protective gloves, protective clothing and safety glasses, if necessary. | AS00.00-Z-0002-01A | |
| Risk of injury to skin and eyes due to handling of engine oil. Risk of poisoning caused by swallowing engine oil | Wear protective gloves, protective clothing and safety glasses. Do not fill engine oil into beverage containers. |
AS18.00-Z-0001-01A | |
| Notes on avoiding damage through contamination and foreign objects | AH00.00-P-5000-01A | ||
| Notes on threaded connections fastened using a tightening angle-based tightening process | AH00.00-P-0020-01A | ||
| General information on work on gasoline direct injection system | AH07.00-P-2000-01A | ||
| Note on calculation of tightening torque when using insertion or socket tools with various effective lengths | AH00.00-P-0015-01CW | ||
| Remove/install | |||
| 1 | Disconnect the ground line for the on-board electrical system battery (G1). | AR54.10-P-0003XG | |
| 2 | Remove the bracket on the expansion reservoir for the low-temperature circuit. | AR09.41-P-0017XGC | |
| 3 | Remove noise insulation (5). | ||
| 4 | Remove left air filter housing. | AR09.10-P-1151XGC | |
| 5 | Remove filler neck. | AR01.40-P-0004XGC | |
| 6 | Unclip electric line at engine lifting lug (6). | ||
| 7 | Remove engine lifting lug (6). | *BA01.30-P-1003-01N | |
| 8 | Disconnect engine wiring harness. | AR15.18-P-1000-07XGC | |
| *BA15.18-P-1003-01G | |||
| *BA15.10-P-1003-05F | |||
| *BA00.10-P-1002-04A | |||
| 9 | Remove purge lines (1) from boot (2) and seal openings with suitable stop plugs. | *BA00.10-P-1002-04A | |
| Fig 1 | |||
| 10 | Remove bleed line (3) from left cylinder head cover. | ||
| *BA01.20-P-1001-01J | |||
| 11 | Remove retaining clip (4) from low-pressure line with service connection (9). | Engine 177 in model 463 as of model year 2019 with code KA3 (Gasoline particulate filter (OPF) with sensor system) |
|
| 12 | Clean area around left low-pressure line with service connection (9). | Assembly cleaner | *BR00.45-Z-1028-04A |
| 13 | Remove fuel supply line (8) from service connection and seal openings with suitable stop plugs. | *BA07.03-P-1006-01H | |
| Fig 1 | |||
| Fig 2 | |||
| 14 | Remove brackets of left low-pressure line with service connection (9) from left cylinder head cover and bracket of coolant return line of exhaust gas turbochargers. | *BA07.03-P-1004-01H | |
| 15 | Remove left low-pressure line with service connection (9) from fuel high-pressure pump (7) and seal openings with suitable stop plugs. | *BA07.03-P-1001-01H | |
| Fig 2 | |||
| Fig 1 | |||
| 16 | Open clamps of low-pressure line. | After opening the clamps, replace hose with clamps. Leaks can occur otherwise. Clamping pliers |
|
| 17 | Remove left low-pressure line with service connection (9) and seal openings with suitable stop plugs. | Fig 1 | |
| 18 | Check left low-pressure line with service connection (9) for damage. | AR07.03-P-1120-01MNE | |
| Assembly cleaner If there are problems, ↓ Replace left low-pressure line with service connection (9). |
*BR00.45-Z-1028-04A | ||
| 19 | Remove brackets of low-pressure line with service connection (9). | When replacing low-pressure line with service connection (9). | |
| 20 | Install in the reverse order. | ||
| Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running. | Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. | AS00.00-Z-0005-01A | |
| 21 | Carry out engine test run and check engine for proper operation and leak tightness. | ||
| 22 | Install upper engine cover. | AR01.10-P-2405XGC |
METRIC SCREWS/BOLTS AND NUTS AS PER MBN 10 105, 10 143
| Number | Designation | 8.8 | 10.9 | |
|---|---|---|---|---|
| BA00.10-P-1002-04A | M6 X 1 | Nm | 9 | 13 |
CRANKCASE VENTILATION SYSTEM, CYLINDER HEAD COVER
| Number | Designation | Engine 177 | |
|---|---|---|---|
| BA01.20-P-1001-01J | Bolt, vent line to cylinder head cover/turbocharger | Nm | 9 |
CYLINDER HEAD
| Number | Designation | Engine 177 | ||
|---|---|---|---|---|
| BA01.30-P-1003-01N | Bolt, heat shield/rear lifting eye to cylinder head | M6 | Nm | 9 |
INJECTION NOZZLES, INJECTION VALVES, LINES
| Number | Designation | Engine 177 | |||
|---|---|---|---|---|---|
| BA07.03-P-1001-01H | Union nut, fuel line to fuel distributor/fuel system high-pressure pump | In case of reusability | Nm | 22 | |
| For new lines | Stage 1 | Nm | 15 | ||
| Stage 2 | ∠° | 90 | |||
INJECTION NOZZLES, INJECTION VALVES, LINES
| Number | Designation | Engine 177 | |
|---|---|---|---|
| BA07.03-P-1004-01H | Bolt, fuel line clamp to engine/bracket | Nm | 9 |
INJECTION NOZZLES, INJECTION VALVES, LINES
| Number | Designation | Engine 177 | |
|---|---|---|---|
| BA07.03-P-1006-01H | Union nut, fuel hose to diagnostic socket/fuel line | Nm | 24 |
GROUND STRAP
| Number | Designation | Engine 177 | |
|---|---|---|---|
| BA15.10-P-1003-05F | Bolt, engine wiring harness ground to cylinder head cover | Nm | 9 |
ENGINE WIRING HARNESS
| Number | Designation | Engine 177 | |
|---|---|---|---|
| BA15.18-P-1003-01G | Screw, cable duct to cylinder head cover/charge air cooler/heat shield, right | Nm | 9 |
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1028-04A | Assembly cleaner | A 000 986 56 01 |