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Home >> Mercedes Benz >> 2021 >> G63 AMG >> Repair and Diagnosis >> Engine Performance >> Tune-Up >> Mixture Formation - 463 Chassis (3 Of 4) >> Testing & Repair >> Remove/Install Left Low-Pressure Fuel Line - AR07.03-P-1130XGC

Remove/Install Left Low-Pressure Fuel Line - AR07.03-P-1130XGC

Engine 177 in model 463 

as of model year 2019 

Shown on engine 177 with code KA3 (gasoline particulate filter with sensor system) 

G13656042Courtesy of MERCEDES-BENZ USA
  Risk of explosion  caused by fuel igniting, risk of poisoning  caused by inhaling and swallowing fuel as well as risk of injury  to eyes and skin caused by contact with fuel. No fires, sparks, open flames or smoking. Pour fuels into suitable and appropriately marked containers only.
Wear protective clothing when handling fuel.
AS47.00-Z-0001-01A
WARNING Risk of injury  . Skin or eye injuries may result when handling hot or glowing objects. Wear protective gloves, protective clothing and safety glasses, if necessary. AS00.00-Z-0002-01A
CAUTION Risk of injury  to skin and eyes due to handling of engine oil. Risk of poisoning  caused by swallowing engine oil Wear protective gloves, protective clothing and safety glasses.
Do not fill engine oil into beverage containers.
AS18.00-Z-0001-01A
  Notes on avoiding damage through contamination and foreign objects   AH00.00-P-5000-01A
  Notes on threaded connections fastened using a tightening angle-based tightening process   AH00.00-P-0020-01A
  General information on work on gasoline direct injection system   AH07.00-P-2000-01A
  Note on calculation of tightening torque when using insertion or socket tools with various effective lengths   AH00.00-P-0015-01CW
REMOVINGINSTALLING Remove/install     
1 Disconnect the ground line for the on-board electrical system battery (G1).   AR54.10-P-0003XG
2 Remove the bracket on the expansion reservoir for the low-temperature circuit.   AR09.41-P-0017XGC
    INSTALLATION IMPORTANT : Only install upper engine cover after the leak test.  
3 Remove noise insulation (5).    
4 Remove left air filter housing.   AR09.10-P-1151XGC
5 Remove filler neck.   AR01.40-P-0004XGC
6 Unclip electric line at engine lifting lug (6).    
7 Remove engine lifting lug (6). TORQUE SPECIFICATION Bolt, heat shield/rear lifting eye to cylinder head *BA01.30-P-1003-01N 
8 Disconnect engine wiring harness.   AR15.18-P-1000-07XGC
    TORQUE SPECIFICATION Screw, cable duct to cylinder head cover/charge air cooler/heat shield, right *BA15.18-P-1003-01G 
    TORQUE SPECIFICATION Bolt, engine wiring harness ground to cylinder head cover *BA15.10-P-1003-05F 
    TORQUE SPECIFICATION M6 X 1 *BA00.10-P-1002-04A 
9 Remove purge lines (1) from boot (2) and seal openings with suitable stop plugs. TORQUE SPECIFICATION M6 X 1 *BA00.10-P-1002-04A 
    SPECIAL TOOL Record plug Fig 1
10 Remove bleed line (3) from left cylinder head cover. INSTALLATION IMPORTANT : Replace sealing ring.  
    TORQUE SPECIFICATION Bolt, vent line to cylinder head cover/turbocharger *BA01.20-P-1001-01J 
11 Remove retaining clip (4) from low-pressure line with service connection (9). Engine 177 in model 463
as of model year 2019
with code KA3 (Gasoline particulate filter (OPF) with sensor system)
 
12 Clean area around left low-pressure line with service connection (9). Assembly cleaner *BR00.45-Z-1028-04A 
13 Remove fuel supply line (8) from service connection and seal openings with suitable stop plugs. TORQUE SPECIFICATION Union nut, fuel hose to diagnostic socket/fuel line *BA07.03-P-1006-01H 
    SPECIAL TOOL Record plug Fig 1
    SPECIAL TOOL Box wrench bit Fig 2
14 Remove brackets of left low-pressure line with service connection (9) from left cylinder head cover and bracket of coolant return line of exhaust gas turbochargers. TORQUE SPECIFICATION Bolt, fuel line clamp to engine/bracket *BA07.03-P-1004-01H 
15 Remove left low-pressure line with service connection (9) from fuel high-pressure pump (7) and seal openings with suitable stop plugs. TORQUE SPECIFICATION Union nut, fuel line to fuel distributor/fuel system high-pressure pump *BA07.03-P-1001-01H 
    SPECIAL TOOL Box wrench bit Fig 2
    SPECIAL TOOL Record plug Fig 1
16 Open clamps of low-pressure line. INSTALLATION NOTES :
After opening the clamps, replace hose with clamps.
Leaks can occur otherwise.
IMPORTANTCommercially available devices/tools 
Clamping pliers
 
17 Remove left low-pressure line with service connection (9) and seal openings with suitable stop plugs. SPECIAL TOOL Record plug Fig 1
18 Check left low-pressure line with service connection (9) for damage.   AR07.03-P-1120-01MNE 
    Assembly cleaner
If there are problems, ↓
Replace left low-pressure line with service connection (9).
*BR00.45-Z-1028-04A 
19 Remove brackets of low-pressure line with service connection (9). When replacing low-pressure line with service connection (9).  
20 Install in the reverse order.    
WARNING Risk of accident  from vehicle starting off by itself when engine running. Risk of injury  (bruises and burns) resulting from working on the engine while it is being started or when it is running. Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. AS00.00-Z-0005-01A
21 Carry out engine test run and check engine for proper operation and leak tightness.    
22 Install upper engine cover.   AR01.10-P-2405XGC
METRIC SCREWS/BOLTS AND NUTS AS PER MBN 10 105, 10 143

Number Designation 8.8 10.9
BA00.10-P-1002-04A M6 X 1 Nm 9 13
CRANKCASE VENTILATION SYSTEM, CYLINDER HEAD COVER

Number Designation Engine 177
BA01.20-P-1001-01J Bolt, vent line to cylinder head cover/turbocharger Nm 9
CYLINDER HEAD

Number Designation Engine 177
BA01.30-P-1003-01N Bolt, heat shield/rear lifting eye to cylinder head M6 Nm 9
INJECTION NOZZLES, INJECTION VALVES, LINES

Number Designation Engine 177
BA07.03-P-1001-01H Union nut, fuel line to fuel distributor/fuel system high-pressure pump In case of reusability   Nm 22
For new lines Stage 1 Nm 15
Stage 2 ∠° 90
INJECTION NOZZLES, INJECTION VALVES, LINES

Number Designation Engine 177
BA07.03-P-1004-01H Bolt, fuel line clamp to engine/bracket Nm 9
INJECTION NOZZLES, INJECTION VALVES, LINES

Number Designation Engine 177
BA07.03-P-1006-01H Union nut, fuel hose to diagnostic socket/fuel line Nm 24
GROUND STRAP

Number Designation Engine 177
BA15.10-P-1003-05F Bolt, engine wiring harness ground to cylinder head cover Nm 9
ENGINE WIRING HARNESS

Number Designation Engine 177
BA15.18-P-1003-01G Screw, cable duct to cylinder head cover/charge air cooler/heat shield, right Nm 9
Fig 1: Identifying Record Plug (129 589 00 91 00)
G13656043Courtesy of MERCEDES-BENZ USA
Fig 2: Identifying Box Wrench Bit (000 589 80 03 00)
G13656044Courtesy of MERCEDES-BENZ USA
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1028-04A Assembly cleaner A 000 986 56 01