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Remove/Install Primary Chain Drive Tensioning Rail - AR05.10-P-8130MNA

Engine 176 in model 463 up to model year 2019 

Engine 177 in model 205 

MODIFICATION NOTES

19.06.2020 Document completely revised.    

Shown on ENGINE 177 

Fig 1: Primary Chain Drive Tensioning Rail Components Location - Engine 176 In Model 463 Up To Model Year 2019 (Shown On Engine 177)
G13655610Courtesy of MERCEDES-BENZ USA
WARNING Risk of injury.  Skin or eye injuries may result when handling hot or glowing objects. Wear protective gloves, protective clothing and safety glasses, if necessary. AS00.00-Z-0002-01A
CAUTION Risk of injury  to skin and eyes due to handling of engine oil. Risk of poisoning  caused by swallowing engine oil Wear protective gloves, protective clothing and safety glasses.
Do not fill engine oil into beverage containers.
AS18.00-Z-0001-01A
CAUTION Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.
AS00.00-Z-0017-01A
  Notes on avoiding damage through contamination and foreign objects   AH00.00-P-5000-01A
REMOVINGINSTALLING Remove/install     
1 Remove engine with transmission. Engine 177 in model 205  
      AR01.10-P-2401MNA
2 Remove the transmission with start-off clutch from the engine. Engine 177 in model 205 with transmission 722.93  
      AR27.10-P-0505MNA
3 Secure engine with engine crane and load tilter to assembly stand.
 
Engine 177 in model 205  
REFER TO SPECIAL TOOLS 000 588 00 31 00 Assembly stand for cars   WS01.00-N-3028B
REFER TO SPECIAL TOOLS 000 588 00 62 00 Load tilter   WS01.00-P-0102B
    IMPORTANTCommercially available devices/tools  Engine crane  
4 Remove engine crane with load tilter and lifting lug from the engine.
 
Engine 177 in model 205  
REFER TO SPECIAL TOOLS 000 588 00 62 00 Load tilter   WS01.00-P-0102B
    IMPORTANTCommercially available devices/tools 
Engine crane
 
    SPECIAL TOOL Lifting eye Fig 2
5 Remove oil pump.   AR18.10-P-6020MNA
6 Remove oil pump chain.   AR18.10-P-2145MNA
7 Remove primary chain drive chain tensioner(3).   AR05.10-P-7800MNA 
8 Remove tensioning rail bolt(2). SPECIAL TOOL Threaded bolt Fig 3
    SPECIAL TOOL Impact extractor Fig 4
9 Remove tensioning rail (1) downward.    
10 Check tensioning rail(1) for wear, galling, and damage. If damage is present:
↓
Replace tensioning rail (1).
 
11 Install in the reverse order.    
INSPECT Check     
12 Check engine oil level and correct if necessary.    
REFER TO MAINTENANCE   Engine 176 in model 463 up to model year 2019 AP18.00-P-0101GE
REFER TO MAINTENANCE   Engine 177 in model 205 AP18.00-P-0101D
WARNING Risk of accident  from vehicle starting off by itself when engine running. Risk of injury  (bruises and burns) resulting from working on the engine while it is being started or when it is running.
 
Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. AS00.00-Z-0005-01A
13 Perform engine test run and check engine in terms of leak tightness while engine is running    
Fig 2: Identifying Lifting Eye (177 589 00 62 00)
G13655611Courtesy of MERCEDES-BENZ USA
Fig 3: Identifying Threaded Bolt (102 589 00 34 00)
G13655612Courtesy of MERCEDES-BENZ USA
Fig 4: Identifying Impact Extractor (116 589 20 33 00)
G13655613Courtesy of MERCEDES-BENZ USA