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Home >> Mercedes Benz >> 2021 >> G63 AMG >> Repair and Diagnosis >> Engine Mechanical >> Mechanical >> Crank Assembly - 463 Chassis >> Testing & Repair >> Replace Rear Radial Shaft Sealing Ring >> Replace Rear Radial Shaft Sealing Ring - AR03.20-P-3003MNA

Replace Rear Radial Shaft Sealing Ring - AR03.20-P-3003MNA

Engine 176 in model 463 

up to model year 2019 

Engine 177 in model 205 

Engine 178 in model 190 

MODIFICATION NOTES

25.08.2016 Screw/bolt, rear of bottom half of crankcase to crankcase/oil pan   BA01.40-P-1002-01ZA
07.11.2016 Special tool 273 589 00 43 00, added. Operation step 10  

Shown on ENGINE 177 

Fig 1: Rear Radial Shaft Sealing Ring Components Location - Engine 176 In Model 463 Up To Model Year 2019 (Shown On Engine 177)
G13655430Courtesy of MERCEDES-BENZ USA
CAUTION Risk of injury  to skin and eyes due to handling of engine oil. Risk of poisoning  caused by swallowing engine oil Wear protective gloves, protective clothing and safety glasses.
Do not fill engine oil into beverage containers.
AS18.00-Z-0001-01A
  Notes on avoiding damage through contamination and foreign objects   AH00.00-P-5000-01A
REMOVING Remove     
1 Remove drive plate   AR03.30-P-8001MNA 
2 Mark rear perforated disc relative to the crankcase Engine 176 in model 463
up to model year 2019
Engine 177 in model 205
 
3 Remove rear perforated plate Engine 176 in model 463
up to model year 2019
Engine 177 in model 205
 
4 Remove bolt (1)    
5 Remove rear radial shaft sealing ring (2) with cover (3) from crankcase IMPORTANT The rear radial shaft sealing ring (2) and cover (3) form a unit and can only be replaced together.  
INSTALLING Install     
6
REFER TO CAPACITIES & SPECIFICATIONS
Wet the sealing lip of the rear radial shaft sealing ring (2) with engine oil
Specified engine oils (service) - Overview
  BB00.40-P-0223-02A
7 Clean sealing surfaces of the new cover (3) Loctite 7063 (400 ml) cleaning spray *BR00.45-Z-1046-04A 
8 Clean sealing surfaces of the oil pan and the crankcase   AR01.00-P-0050-01A
    NOTES
Do not use any sharp-edged tools or abrasive paper.
The sealing surface will be damaged otherwise.
Loctite 7063 (400 ml) cleaning spray
*BR00.45-Z-1046-04A 
9 Apply sealant to cover (3)
Notes on distribution of sealant on crankcase end cover
  AH01.40-P-1000-09MNA
    Sealant, Loctite 5970, 50 ml *BR00.45-Z-1013-01A 
10 Put rear radial shaft sealing ring (2) with lid (3) on crankcase and screw in screw/bolts (1) Notes on threaded connections fastened using a tightening angle-based tightening process   AH00.00-P-0020-01A
  Notes on threaded connections with aluminum screws/bolts IMPORTANT The rear radial shaft sealing ring (2) and cover (3) form a unit and can only be replaced together. AH00.00-P-0006-01RM
    TORQUE SPECIFICATION Screw/bolt, rear of bottom half of crankcase to crankcase/oil pan *BA01.40-P-1002-01ZA 
    SPECIAL TOOL Insertion tool Fig 2
11 Position rear perforated plate in such a way that the applied markings coincide during removal Engine 176 in model 463
up to model year 2019
Engine 177 in model 205
 
12 Install drive plate   AR03.30-P-8001MNA 
13
REFER TO MAINTENANCE
Check engine oil level; correct if necessary Engine 176 in model 463
up to model year 2019
AP18.00-P-0101GE
REFER TO MAINTENANCE   Engine 177 in model 205
Engine 178 in model 190
AP18.00-P-1811MP
WARNING
14
Risk of accident  from vehicle starting off by itself when engine running. Risk of injury  (bruises and burns) resulting from working on the engine while it is being started or when it is running.
Carry out an engine test run and check engine for leak tightness
Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. AS00.00-Z-0005-01A
CRANKCASE, TIMING CASE COVER, END COVER

Number Designation Engine 176 Engine 177
BA01.40-P-1002-01ZA Screw/bolt, rear of bottom half of crankcase to crankcase/oil pan Aluminum screw/bolt Stage 1 Nm 2 2
Stage 2 ∠° 45 45
Steel screw/bolt Nm 9 9
CRANKCASE, TIMING CASE COVER, END COVER

Number Designation Engine 178
BA01.40-P-1002-01ZA Screw/bolt, rear of bottom half of crankcase to crankcase/oil pan Aluminum screw/bolt Stage 1 Nm 2
Stage 2 ∠° 45
Steel screw/bolt Nm 9
Fig 2: Identifying Insertion Tool (273 589 00 43 00)
G13655431Courtesy of MERCEDES-BENZ USA
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1013-01A Sealant, Loctite 5970, 50 ml A 003 989 98 20 10
BR00.45-Z-1046-04A Loctite 7063 (400 ml) cleaning spray A 001 986 71 71 09