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Home >> Mercedes Benz >> 2021 >> G63 AMG >> Repair and Diagnosis >> Engine Mechanical >> Mechanical >> Air Intake, Turbocharging - 463 Chassis >> Testing & Repair >> Remove/Install Upper Coolant Expansion Reservoir For Low-Temperature Circuit >> Remove/Install Upper Coolant Expansion Reservoir For Low-Temperature Circuit - AR09.41-P-0050XGA

Remove/Install Upper Coolant Expansion Reservoir For Low-Temperature Circuit - AR09.41-P-0050XGA

Engine 176 in model 463 

as of model year 2019 

Fig 1: Upper Coolant Expansion Reservoir For Low-Temperature Circuit Components Location - Engine 176 In Model 463 As Of Model Year 2019
G13656369Courtesy of MERCEDES-BENZ USA
WARNING Risk of injury  to skin and eyes suffering scalding from contact with hot coolantspray. Risk of poisoning  from swallowing coolant. Do not open cooling system unless coolant temperature is below 90°C. Open cap slowly and release the pressure. Do not pour coolant into beverage containers. Wear protective gloves, protective clothing and safety glasses. AS20.00-Z-0001-01A
  Notes on coolant   AH20.00-N-2080-01A
  Notes on coolant level   AH20.00-P-1142-01CW
REMOVINGINSTALLING Remove/install     
1 Remove engine cover INSTALLATION IMPORTANT : Install the engine cover only after the engine test run. AR01.10-P-2405XGA
2 Remove cap from coolant expansion reservoir (3)    
3 Suction off coolant from coolant expansion reservoir (3) FLUID SPECIFICATION Cooling system *BF20.00-P-1001-06A 
    SPECIAL TOOL Hand pump Fig 2
4 Remove bleed line (5) from coolant expansion reservoir (3) and seal openings with suitable stop plugs   AR20.30-P-0010-02XGA
    SPECIAL TOOL Record plug Fig 3
5 Remove feed line (1) from coolant expansion reservoir (3) and seal openings with suitable stop plugs   AR20.30-P-0010-02XGA
    SPECIAL TOOL Record plug Fig 3
6 Detach vacuum line (2) at coolant expansion reservoir (3)    
7 Remove screw/bolt (4) TORQUE SPECIFICATION Bolt, low-temperature circuit expansion reservoir at top to low-pressure line *BA09.41-P-1011-01X 
8 Remove coolant expansion reservoir (3) in upward direction INSTALLATION IMPORTANT : Wet elastomer bearing with antiseize paste.
Antifriction paste, rubber parts 2.5 kg, DBL 6867.00
*BR00.45-Z-1002-06A 
9 Check elastomer bearing of coolant expansion reservoir (3) for damage If a problem arises

Replace elastomer bearing.
 
10 Install in the reverse order    
11 Check coolant level in coolant expansion reservoir (3) and correct if necessary FLUID SPECIFICATION Cooling system *BF20.00-P-1001-06A 
12 Check low-temperature circuit for leaktightness   AR09.41-P-1011XGA 
WARNING Risk of accident  from vehicle starting off by itself when engine running. Risk of injury  (bruises and burns) resulting from working on the engine while it is being started or when it is running. Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. AS00.00-Z-0005-01A
13 Perform an engine test run and in doing so check low-temperature circuit for proper function    
14 Install engine cover   AR01.10-P-2405XGA
CHARGE AIR LINE/CHARGE AIR COOLING

Number Designation Engine 176
BA09.41-P-1011-01X Bolt, low-temperature circuit expansion reservoir at top to low-pressure line Nm 9
COOLING SYSTEM

Number Designation Engine 176 in model 463 up to model year 2019 Engine 176 in model 463
as of model year 2019
BF20.00-P-1001-06A Cooling system Workshop replacement amount Main circuit Liter ≈6, 4 -13
Low-temperature circuit Liter ≈1, 5  
Antifreeze/water Down to -37°C % 50/50 50/50
-38°C and below % 55/45 55/45
Specifications for Operating Fluids, sheet   BB00.40-P-0310-01A BB00.40-P-0310-01A
Specifications for Operating Fluids, sheet   BB00.40-P-0325-06A BB00.40-P-0325-06A
Specifications for Operating Fluids, sheet   BB00.40-P-0326-06A BB00.40-P-0326-06A
Fig 2: Identifying Hand Pump (210 589 00 71 00)
G13656370Courtesy of MERCEDES-BENZ USA
Fig 3: Identifying Record Plug (129 589 00 91 00)
G13656371Courtesy of MERCEDES-BENZ USA
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1002-06A Antifriction paste, rubber parts 2.5 kg, DBL 6867.00 A 000 989 01 60