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Home >> Mercedes Benz >> 2021 >> G63 AMG >> Repair and Diagnosis >> Engine Mechanical >> Cooling System (Mechanical) >> Engine Cooling System - 463 Chassis >> Testing & Repair >> Remove/Install Expansion Reservoir >> Remove/Install Expansion Reservoir - AR20.30-P-4950XGA

Remove/Install Expansion Reservoir - AR20.30-P-4950XGA

Engine 176 in Model 463 

from Model year 2019 

Fig 1: Expansion Reservoir Components Location - Engine 176 In Model 463 From Model Year 2019
G13656836Courtesy of MERCEDES-BENZ USA
WARNING Risk of injury  to skin and eyes suffering scalding from contact with hot coolant spray. Risk of poisoning  from swallowing coolant Do not open cooling system unless coolant temperature is below 90°C. Open cap slowly and release the pressure. Do not pour coolant into beverage containers.
Wear protective gloves, protective clothing and protective goggles.
AS20.00-Z-0001-01A 
  Notes on coolant   AH20.00-N-2080-01A 
REMOVINGINSTALLING Remove/install     
1 Remove the upper engine cover.   AR01.10-P-2405XGA
2 Remove the air duct segment on the right air filter.    
3 Unscrew the cap (122) of the expansion tank (120).    
4 Suction off coolant from expansion reservoir (120). SPECIAL TOOL Hand pump Fig 2
5 Unlock and disconnect electrical plug connection (124).    
6 Remove bleed line (121) at expansion reservoir (120) and seal openings with protective covers.   AR20.20-P-7441-01RQ 
    SPECIAL TOOL Set of protective covers Fig 3
7 Remove expansion reservoir (120) from the elastomer bearings in the direction of the arrow IMPORTANTInstallation:  Ensure that the expansion tank (120) is correctly seated in the elastomer bearings.  
8 Remove coolant hose (125) at expansion reservoir (120) and seal openings with protective covers.   AR20.20-P-7441-01RQ 
    SPECIAL TOOL Set of protective covers Fig 3
9 Remove the expansion reservoir (120) upwards.    
10 Check elastomer bearings of expansion reservoir (120) for damage. If there is a problem with the elastomer bearings,
↓
Replace elastomer bearings of the expansion reservoir (120).
 
11 Install in reverse order.    
INSPECT Check     
12 Check coolant level and correct if necessary.
Notes on coolant level
   
 
 
AH20.00-P-1142-01CW 
    FLUID SPECIFICATION Cooling system *BF20.00-P-1001-06A 
    FLUID SPECIFICATION Coolant mixing ratio *BF20.00-P-1001-04A 
13 Check engine cooling system for leak tightness.   AR20.00-P-1010XGA 
COOLANT MIXING RATIO

Number Designation Engine all, except Engine 178 in Model 190.381
BF20.00-P-1001-04A Coolant mixing ratio Antifreeze / water up to -25°C % -
up to -37°C % 50/50
As of -38°C % 55/45
Overview and specifications BB00.40-P-0310-01A
References to specification BB00.40-P-0310ZZ
COOLING SYSTEM

Number Designation Engine 176 in Model 463
from Model year 2019
BF20.00-P-1001-06A Cooling system Workshop replacement amount Main circuit Liter ≈ 13
Low-temperature circuit Liter ≈ 4, 6
Antifreeze / water Down to -37°C % 50/50
-38°C and below % 55/45
Specifications for Operating Fluids BB00.40-P-0310-01A
Specifications for Operating Fluids BB00.40-P-0325-06A
Specifications for Operating Fluids BB00.40-P-0326-06A
Fig 2: Identifying Hand Pump (210 589 00 71 00)
G13656837Courtesy of MERCEDES-BENZ USA
Fig 3: Identifying Set Of Protective Caps (001 589 00 91 00)
G13656838Courtesy of MERCEDES-BENZ USA