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Home >> Mercedes Benz >> 2021 >> G63 AMG >> Repair and Diagnosis >> Engine Mechanical >> Cooling System (Mechanical) >> Engine Cooling System - 463 Chassis >> Testing & Repair >> Inspect Cooling System For Leaks >> Inspect Cooling System For Leaks- AR20.00-P-1010XGA

Inspect Cooling System For Leaks- AR20.00-P-1010XGA

Engine 176, 177 in Model 463 from Model year 2019 

Shown on Model 463 from Model year 2019 with Engine 176 

Fig 1: Cooling System Components Location - Engine 176, 177 In Model 463 From Model Year 2019
G13656729Courtesy of MERCEDES-BENZ USA
WARNING Risk of injury  to skin and eyes suffering scalding from contact with hot coolant spray. Risk of poisoning  from swallowing coolant. Open the cooling system only at coolant temperatures below 90 ° C. Slowly open the lid and release the excess pressure. Do not pour coolant into drinking containers. Wear protective gloves, protective clothing and protective goggles. AS20.00-Z-0001-01A 
  Notes coolant   AH20.00-N-2080-01A 
  Notes on coolant level   AH20.00-P-1142-01CW 
REMOVING Remove     
1 Switch on ignition.    
2 Set the heating to maximum heating output.    
3 Remove the upper engine cover. Engine 176 in Model 463 from Model year 2019 AR01.10-P-2405XGA
    Engine 177 in Model 463 from Model year 2019 AR01.10-P-2405XGC
4 Remove the lower engine compartment panels.   AR61.20-P-1105XG
5 Remove the cap (1) from the coolant expansion tank (2).    
INSPECT Check     
6 Check coolant level and antifreeze content of the coolant, correct if necessary. FLUID SPECIFICATION Engine 176 in Model 463 from Model year 2019 Cooling system *BF20.00-P-1001-06A 
    FLUID SPECIFICATION Engine 177 in Model 463 from Model year 2019 Cooling system *BF20.00-P-1001-02LA 
    FLUID SPECIFICATION Coolant mixing ratio *BF20.00-P-1001-04A 
7 Attach the test cap (3) to the coolant expansion tank (2). SPECIAL TOOL Test cap Fig 2
8 Connect the pressure pump (4) to the test cap (3). SPECIAL TOOL Pressure pump Fig 3
9 Apply test pressure to the engine cooling system for 2 minutes. NOTES
Do not exceed the specified test pressure. Otherwise the engine cooling system will be damaged.
 
    IMPORTANT There must be no loss of pressure within the 2 minutes.  
    Test pressure for pressure-testing the cooling system *BE20.30-P-1002-01D 
10 Carry out a visual inspection of coolant-carrying components and connection points for condition and loss of coolant. If there is a loss of pressure,

Replace the damaged component.
 
11 Release excess pressure via valve on pressure pump (4). SPECIAL TOOL Pressure pump Fig 3
12 Disconnect the pressure pump (4) from the test cap (3). SPECIAL TOOL Pressure pump Fig 3
13 Remove tester cap (3) on coolant expansion tank (2). SPECIAL TOOL Test cap Fig 2
14 Check coolant level and antifreeze content of the coolant, correct if necessary. SPECIAL TOOL Engine 176 in Model 463 from Model year 2019 Cooling system *BF20.00-P-1001-06A 
    SPECIAL TOOL Engine 177 in Model 463 from Model year 2019 Cooling system *BF20.00-P-1001-02LA 
    SPECIAL TOOL Coolant mixing ratio *BF20.00-P-1001-04A 
INSTALLING Install     
15 Place cap (1) on the coolant expansion tank (2).    
16 Install the lower engine compartment panels.   AR61.20-P-1105XG
17 Install the upper engine cover. Engine 176 in Model 463 from Model year 2019 AR01.10-P-2405XGA
    Engine 177 in Model 463 from Model year 2019 AR01.10-P-2405XGC
18 Switch off the ignition.    
COOLING SYSTEM CHECK VALUES

Number Designation Engine 176 Engine 177
BE20.30-P-1002-01D Test pressure for pressure testing the cooling system Overpressure bar 1, 4 1, 4
COOLING SYSTEM

Number Designation Engine 177 in Model 463
from Model year 2019
BF20.00-P-1001-02LA Cooling system Workshop replacement amount Main circuit Liter ≈ 13, 7
Low-temperature circuit Liter ≈ 6, 6
Antifreeze / water Down to -37°C % 50/50
-38°C and below % 55/45
Specifications for Operating Fluids BB00.40-P-0310-01A
Specifications for Operating Fluids BB00.40-P-0325-06A
Specifications for Operating Fluids BB00.40-P-0326-06A
COOLANT MIXING RATIO

Number Designation Engine all, except Engine 178 in Model 190.381
BF20.00-P-1001-04A Coolant mixing ratio Antifreeze / water up to -25°C % -
up to -37°C % 50/50
As of -38°C % 55/45
Overview and specifications BB00.40-P-0310-01A
References to specification BB00.40-P-0310ZZ
COOLING SYSTEM

Number Designation Engine 176 in Model 463
from Model year 2019
BF20.00-P-1001-06A Cooling system Workshop replacement amount Main circuit Liter ≈ 13
Low-temperature circuit Liter ≈ 4, 6
Antifreeze / water Down to -37°C % 50/50
-38°C and below % 55/45
Specifications for Operating Fluids BB00.40-P-0310-01A
Specifications for Operating Fluids BB00.40-P-0325-06A
Specifications for Operating Fluids BB00.40-P-0326-06A
Fig 2: Identifying Test Cap (210 589 00 91 00)
G13656730Courtesy of MERCEDES-BENZ USA
Fig 3: Identifying Pressure Pump (124 589 24 21 00)
G13656731Courtesy of MERCEDES-BENZ USA