LEMON Manuals: Even more car manuals for everyone
Home >> Mercedes Benz >> 2021 >> G63 AMG >> Repair and Diagnosis >> Engine Mechanical >> Blowers, Superchargers & Turbochargers >> Mixture Formation - 463 Chassis (3 Of 4) >> Testing & Repair >> Remove/Install Right High-Pressure Fuel Pump >> Remove/Install Right High-Pressure Fuel Pump - AR07.02-P-1024XGC

Remove/Install Right High-Pressure Fuel Pump - AR07.02-P-1024XGC

Engine 177 in model 463 

as of model year 2019 

Fig 1: Right High-Pressure Fuel Pump Components Location - Engine 177 In Model 463 As Of Model Year 2019
G13655950Courtesy of MERCEDES-BENZ USA
  Risk of explosion  caused by fuel igniting, risk of poisoning  caused by inhaling and swallowing fuel as well as risk of injury  to eyes and skin caused by contact with fuel. No fires, sparks, open flames or smoking. Pour fuels into suitable and appropriately marked containers only.
Wear protective clothing when handling fuel.
AS47.00-Z-0001-01A
WARNING Risk of injury  . Skin or eye injuries may result when handling hot or glowing objects. Wear protective gloves, protective clothing and safety glasses, if necessary. AS00.00-Z-0002-01A
CAUTION Risk of injury  to skin and eyes due to handling of engine oil. Risk of poisoning  caused by swallowing engine oil Wear protective gloves, protective clothing and safety glasses.
Do not fill engine oil into beverage containers.
AS18.00-Z-0001-01A
CAUTION Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.
AS00.00-Z-0017-01A
  Information on preventing damage to electronic components due to electrostatic discharge   AH54.00-P-0001-01A
  Notes on avoiding damage through contamination and foreign objects   AH00.00-P-5000-01A
  General information on work on gasoline direct injection system   AH07.00-P-2000-01A
REMOVINGINSTALLING Remove/install     
1 Remove right high-pressure line.   AR07.03-P-1002XGC 
2 Remove right low-pressure line from cylinder head cover and fuel high-pressure pump (2).   AR07.03-P-1132XGC 
3 Release electrical connector (1) and disconnect.    
4 Clean area surrounding the fuel high-pressure pump (2). Assembly cleaner *BR00.45-Z-1028-04A 
5 Remove screws (3) and remove fuel high- pressure pump (2) upward. NOTES
Unscrew and screw in screws (3) alternately by half a revolution in each case.
Fuel high-pressure pump (2) will otherwise be damaged.
INSTALLATION IMPORTANT : Replace seal.
 
    TORQUE SPECIFICATION Bolt, fuel system high pressure pump to cylinder head *BA07.02-P-1001-01E 
6 Install in the reverse order.    
7 Read out and delete fault memory.    
REFER TO SELF DIAGNOSTIC SYSTEMS     AD00.00-P-2000-04B
INJECTION PUMP, HIGH-PRESSURE FUEL PUMP

Number Designation Engine 177
BA07.02-P-1001-01E Bolt, fuel system high pressure pump to cylinder head Nm 14
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1028-04A Assembly cleaner A 000 986 56 01