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Home >> Mercedes Benz >> 2021 >> G63 AMG >> Repair and Diagnosis >> Engine Mechanical >> Blowers, Superchargers & Turbochargers >> Air Intake, Turbocharging - 463 Chassis >> Testing & Repair >> Remove/Install Right Charge Air Distributor >> Remove/Install Right Charge Air Distributor - AR09.41-P-8685XGC

Remove/Install Right Charge Air Distributor - AR09.41-P-8685XGC

Engine 177 in model 463 

as of model year 2019 

G13656474Courtesy of MERCEDES-BENZ USA
CAUTION Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.
AS00.00-Z-0017-01A
  Information on preventing damage to electronic components due to electrostatic discharge   AH54.00-P-0001-01A
  Notes on avoiding damage through contamination and foreign objects   AH00.00-P-5000-01A
REMOVINGINSTALLING Remove/install     
1 Remove charge air coolers.   AR09.41-P-6817XGC 
2 Remove cooling module.   AR20.20-P-4000XGC
3 Remove vacuum line (2) from charge-air distributor (1) and seal openings with suitable stop plugs and/or protective covers. SPECIAL TOOL Set of protective caps Fig 1
    SPECIAL TOOL Record plug Fig 2
4 Remove bleed line (4) from charge-air distributor (1) and seal openings with suitable stop plugs and/or protective covers. SPECIAL TOOL Set of protective caps Fig 1
    SPECIAL TOOL Record plug Fig 2
5 Remove purge line (5) from charge-air distributor (1) and seal openings with suitable stop plugs and/or protective covers. SPECIAL TOOL Set of protective caps Fig 1
    SPECIAL TOOL Record plug Fig 2
6 Release and disconnect electrical connector at right charge air temperature sensor (B17/15).    
7 Release and disconnect electrical connector at pressure sensor downstream of right throttle valve (B28/23).    
8 Remove screws (7) and remove charge-air distributor (1) in forward direction. Tightening procedure for charge air distributor
INSTALLATION IMPORTANT : Replace seals.
INSTALLATION IMPORTANT : Observe tightening procedure.
AR09.41-P-8683-01MNE 
    TORQUE SPECIFICATION Bolt, charge air distributor to cylinder head *BA09.41-P-1004-01X 
9 Remove boot (6) from charge-air distributor (1). When replacing charge-air distributor (1).
TORQUE SPECIFICATION Bolt, clamp for charge air hose to charge-air distributor
*BA09.41-P-1002-01X 
10 Remove bleed line (3) from charge-air distributor (1). When installing a new charge air cooler (1).  
11 Install in the reverse order.    
CHARGE AIR LINE/CHARGE AIR COOLING

Number Designation Engine 177
BA09.41-P-1002-01X Bolt, clamp for charge air hose to charge-air distributor Nm 6
CHARGE AIR LINE/CHARGE AIR COOLING

Number Designation Engine 177
BA09.41-P-1004-01X Bolt, charge air distributor to cylinder head Nm 13
Fig 1: Identifying Set Of Protective Caps (001 589 00 91 00)
G13656475Courtesy of MERCEDES-BENZ USA
Fig 2: Identifying Record Plug (129 589 00 91 00)
G13656476Courtesy of MERCEDES-BENZ USA