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Home >> Mercedes Benz >> 2021 >> G63 AMG >> Repair and Diagnosis >> Engine Mechanical >> Blowers, Superchargers & Turbochargers >> Air Intake, Turbocharging - 463 Chassis >> Testing & Repair >> Remove/Install Boost Pressure Control Pressure Transducer >> Remove/Install Boost Pressure Control Pressure Transducer - AR09.41-P-2004XGA

Remove/Install Boost Pressure Control Pressure Transducer - AR09.41-P-2004XGA

Engine 176 in model 463 as of model year 2019 

Fig 1: Boost Pressure Control Pressure Transducer Components Location - Engine 176 In Model 463 As Of Model Year 2019
G13656406Courtesy of MERCEDES-BENZ USA
WARNING Risk of injury  . Skin or eye injuries may result when handling hot or glowing objects. Wear protective gloves, protective clothing and safety glasses, if necessary. AS00.00-Z-0002-01A
CAUTION Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.
AS00.00-Z-0017-01A
  Information on preventing damage to electronic components due to electrostatic discharge   AH54.00-P-0001-01A
  Notes on avoiding damage through contamination and foreign objects   AH00.00-P-5000-01A
REMOVINGINSTALLING Remove/install     
1 Remove front lower engine compartment paneling. INSTALLATION IMPORTANT : Install front lower engine compartment lining only after leak test. AR61.20-P-1105XG
2 Remove mounting console for low-temperature circuit switchover valve.   AR09.41-P-1220-01XGA 
    TORQUE SPECIFICATION Bolt, mounting rail in lower engine compartment lining (front) to frame *BA61.20-P-1002-01A 
3 Remove vacuum lines (3) from boost pressure control pressure transducer (Y77/1) and seal openings with suitable stop plugs. SPECIAL TOOL Record plug Fig 2
4 Release electrical connector (1) and disconnect.    
5 Unscrew nuts (2) and move boost pressure control pressure transducer (Y77/1) with the bracket (4) downwards and remove it. TORQUE SPECIFICATION Bolt/nut, pressure transducer to bracket/charge air cooler *BA09.41-P-1009-01X 
6 Remove bracket (4) from boost pressure control pressure transducer (Y77/1). When replacing boost pressure control pressure transducer (Y77/1).  
7 Install in the reverse order.    
8
REFER TO SELF-DIAGNOSTIC SYSTEMS
Read out and delete fault memory.   AD00.00-P-2000-04B
WARNING Risk of accident  from vehicle starting off by itself when engine running. Risk of injury  (bruises and burns) resulting from working on the engine while it is being started or when it is running. Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. AS00.00-Z-0005-01A
9 Carry out engine test run and check engine for proper leaktightness and leaktightness.    
10 Install front lower engine compartment paneling.   AR61.20-P-1105XG
CHARGE AIR LINE/CHARGE AIR COOLING

Number Designation Engine 176
BA09.41-P-1009-01X Bolt/nut, pressure transducer to bracket/charge air cooler Nm 6
LOWER ENGINE COMPARTMENT PANELING

Number Designation Model 463
as of model year 2019
BA61.20-P-1002-01A Bolt, mounting rail in lower engine compartment lining (front) to frame M8 Nm 20
Fig 2: Identifying Record Plug (129 589 00 91 00)
G13656407Courtesy of MERCEDES-BENZ USA