Hydraulic Brake System - Replacing Brake Fluid - AP42.50-P-4280G
Model 460, 461
Model 463
up to model year 2019
except code 979 (Special protection MB Guard)
Illustration shows model 461.302
| Remove/install | |||
| Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. | AS00.00-Z-0010-01A | |
| Risk of poisoning from swallowing brake fluid. Risk of injury from skin and eye contact with brake fluid | Only pour brake fluid into suitable and appropriately marked containers. Wear protective clothing and eye protection when | AS42.50-Z-0001-01A | |
| handling brake fluid. | |||
| Risk of injury. Skin or eye injuries may result when handling hot or glowing objects. | Wear protective gloves, protective clothing and safety glasses, if necessary. | AS00.00-Z-0002-01A | |
| Notes on repairs to brake system | AH42.00-P-0003-01A | ||
| Brake fluid notes | AH42.50-P-0001-01A | ||
| 1 | Open engine hood | ||
| Clean | |||
| 2 | Clean cap and brake fluid reservoir (1) | ||
| 3 | Unscrew cap | ||
| 4 | Suction off brake fluid from brake fluid reservoir (1) | ||
| 5 | Fill with new brake fluid up to the "MAX" mark in the brake fluid reservoir (1) | ||
| General brake fluid | BB00.40-P-0330-01A | ||
| Brake fluids (DOT 4 plus) | BB00.40-P-0331-00A | ||
| *BF42.10-P-1001-01B | |||
| 6 | Connect filling and bleeding unit on brake fluid reservoir (1) and switch on | ||
| 000 588 01 82 00 Filling unit | WS25.00-P-0016B | ||
| 7 | Raise vehicle | ||
| 8 | Remove front wheel-and-tire assemblies | AP40.10-P-4050G | |
| 9 | Allow brake fluid to flow out at bleed screws on brake calipers | ||
| Model 460, 461 Model 463 (except 463.270/271) up to model year 2013 except code 979 (Special protection MB Guard) |
AR42.10-P-0010GG | ||
| Model 463.270/271 up to model year 2019 except code 979 (Special protection MB Guard) |
AR42.10-P-0010GX | ||
| *BA42.10-P-1001-02B | |||
| *BA42.10-P-1001-03G | |||
↓ Carrying out bleeding operation |
*BA42.10-P-1001-17B | ||
| 10 | Allow brake fluid to flow out at bleed screws on central clutch release bearing | Vehicles with manual transmission | |
| New brake fluid must escape without any bubbles via the bleed hose: ↓ Carrying out bleeding operation |
AP29.00-P-2981G | ||
| Clean | |||
| 11 | Clean brake fluid off wheel brake cylinders, brake cover plate, brake calipers and clutch slave cylinders | ||
| Check | |||
| 12 | Check the clutch operator for proper operation and leaktightness | Vehicles with manual transmission If complaint present ↓ Determine and rectify cause, subject to separate repair order. |
|
| 13 | Check brake system for leaks | If complaint present ↓ Determine and rectify cause, subject to separate repair order. |
|
| 14 | Install in the reverse order | ||
| 15 | Correct fluid level in brake fluid reservoir (1) | AP42.50-P-4210G |
FRONT AXLE FIXED BRAKE CALIPER
| Number | Designation | Model 460 | Model 461 (except 461.339) Model 463 up to model year 2019 | |
|---|---|---|---|---|
| BA42.10-P-1001-02B | Bleed screw at front axle fixed brake caliper | Nm | 14 | 14 |
FRONT AXLE FIXED BRAKE CALIPER
| Number | Designation | Model 461.339 with code ZD4 (Vehicle for non-civilian operations) | |
|---|---|---|---|
| BA42.10-P-1001-02B | Bleed screw at front axle fixed brake caliper | Nm | 14 |
FRONT AXLE FLOATING BRAKE CALIPER
| Number | Designation | Model 463.270/271 | |
|---|---|---|---|
| BA42.10-P-1001-03G | Bleed screw to front axle floating brake caliper | Nm | 17 |
REAR AXLE FLOATING CALIPER
| Number | Designation | Model 461 Model 463 (except 463.270/271/272/273) up to model year 2019 |
Model 463 as of model year 2019 | |
|---|---|---|---|---|
| BA42.10-P-1001-17B | Bleed screw on rear axle floating caliper | Nm | 15 | 11 |
BRAKE FLUID
| Number | Designation | Model 460, 461 | Model 463 up to model year 2019 | ||
|---|---|---|---|---|---|
| BF42.10-P-1001-01B | Brake fluid | Filling capacity | Liter | ≈ 0, 45-0, 6 | ≈0, 6...0, 83 |
| Sheet | BB00.40-P-0330-01A | BB00.40-P-0330-01A | |||
| Sheet | BB00.40-P-0331-00A | BB00.40-P-0331-00A | |||
BRAKE FLUID
| Number | Designation | Model 463 as of model year 2019 | ||
|---|---|---|---|---|
| BF42.10-P-1001-01B | Brake fluid | Filling capacity | Liter | ≈ 0, 9...1, 0 |
| Sheet | BB00.40-P-0330-01A | |||
| Sheet | BB00.40-P-0331-00A | |||