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Home >> Mercedes Benz >> 2021 >> G63 AMG >> Repair and Diagnosis >> Brakes >> Brakes Control Systems >> Brakes - Hydraulic & Mechanical System - 463 Chassis (2 Of 4) >> Testing & Repair >> Remove/Install Rear Axle Brake Disc >> Remove/Install Rear Axle Brake Disc - AR42.10-P-0240GWX

Remove/Install Rear Axle Brake Disc - AR42.10-P-0240GWX

Model 463.234 

as of model year 2013 up to model year 2019 

with code ZQ0 (G 500 4x42) 

Model 463.255 

as of model year 2013 up to model year 2019 

with code MUK2 (USA or Canada vehicle model designation) 

with code ZQ0 (G 500 4x4 2  ) 

Model 463.274 

as of model year 2013 up to model year 2019 

with code LQ0 (G650 Landaulet) 

Fig 1: Rear Axle brake disc Components Location - Model 463.255 Model Year 2016 Up To Model Year 2019 With Code MUK2
G13668600Courtesy of MERCEDES-BENZ USA
WARNING Risk of injury  . Skin or eye injuries may result when handling hot or glowing objects. Wear protective gloves, protective clothing and safety glasses, if necessary. AS00.00-Z-0002-01A
CAUTION Risk of poisoning  from swallowing brake fluid. Risk of injury  from skin and eye contact with brake fluid Only pour brake fluid into suitable and appropriately marked containers. Wear protective clothing and eye protection when handling brake fluid. AS42.50-Z-0001-01A
  Risk of accident  when commissioning the vehicle due to a lack of braking effect when the service brake is operated for the first time after repair work. Before starting the engine, actuate brake pedal several times until pressure is built up and maintained in the brake system. AS42.50-Z-0002-01A
  Notes on self-locking nuts and bolts   AH00.00-N-0001-01A
  Notes on repairs to brake system   AH42.00-P-0003-01A
  Brake fluid notes   AH42.50-P-0001-01A
REMOVINGINSTALLING Remove/install     
1 Detach brake caliper (1) with brake linings from rear axle, and fasten to the vehicle free of tension with lines attached   AR42.10-P-0080GWX 
    NOTES
Do not tension or kink brake hose.
Otherwise the brake hose will be damaged.
 
2 Unscrew bolts (4) and remove brake caliper support (5) TORQUE SPECIFICATION Self-locking bolt, brake caliper support to rear axle tube *BA42.10-P-1003-17B 
3 Unscrew safety screw (3) and remove brake disc (2) IMPORTANT Replace safety screw (3).  
    TORQUE SPECIFICATION Safety screw, brake disc to wheel hub *BA42.10-P-1001-06B 
CLEANING Clean     
4 Clean contact surface and interference fit of brake disc (2)    
5 Lightly grease interference fit of brake disc (2) Paste, hot lubrication 1 kg, DBL 6879.20 *BR00.45-Z-1005-06A 
6 Clean contact surfaces of brake linings on brake caliper support (5)    
7 Install in the reverse order    
brake discS, BRAKE COVER PLATE

Number Designation Model 463 up to model year 2019
BA42.10-P-1001-06B Safety screw, brake disc to wheel hub Nm 25
REAR AXLE FLOATING CALIPER

Number Designation Model 461
Model 463 (except 463.270/271/272/273)
up to model year 2019
BA42.10-P-1003-17B Self-locking bolt, brake caliper support to rear axle tube Stage 1 Nm 85
Stage 2 ∠° -
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1005-06A Paste, hot lubrication 1 kg, DBL 6879.20 A 000 989 76 51