LEMON Manuals: Even more car manuals for everyone
Home >> Mercedes Benz >> 2021 >> G63 AMG >> Repair and Diagnosis >> Brakes >> Brakes Control Systems >> Brakes - Hydraulic & Mechanical System - 463 Chassis (2 Of 4) >> Testing & Repair >> Remove/Install Front Axle Brake Caliper >> Remove/Install Front Axle Brake Caliper - AR42.10-P-0070GWX

Remove/Install Front Axle Brake Caliper - AR42.10-P-0070GWX

Model 463.234 up to model year 2019 with code ZQ0 (G 500 4x42) 

Model 463.255 up to model year 2019 with code MUK2 (USA or Canada vehicle model designation) with code ZQ0 (G 500 4x4 2  ) 

Model 463.274 up to model year 2019 with code LQ0 (G650 Landaulet) 

Fig 1: Front Axle Brake Caliper Components Location - Model 463.255 Up To Model Year 2019
G13668527Courtesy of MERCEDES-BENZ USA
CAUTION Risk of poisoning  from swallowing brake fluid. Risk of injury  from skin and eye contact with brake fluid Only pour brake fluid into suitable and appropriately marked containers. Wear protective clothing and eye protection when handling brake fluid. AS42.50-Z-0001-01A
  Risk of accident  when commissioning the vehicle due to a lack of braking effect when the service brake is operated for the first time after repair work. Before starting the engine, actuate brake pedal several times until pressure is built up and maintained in the brake system. AS42.50-Z-0002-01A
  Notes on self-locking nuts and bolts   AH00.00-N-0001-01A
  Notes on repairs to brake system   AH42.00-P-0003-01A
  Brake fluid notes   AH42.50-P-0001-01A
REMOVINGINSTALLING Remove/install     
1 Remove brake pads (2)   AR42.10-P-1610GWX 
2 Detach electrical connection for left front brake wear sensor (5) from brake caliper (1) When removing brake caliper (1) on left side o vehicle.  
3 Remove banjo bolt (4) INSTALLATION IMPORTANT Replace seals.  
    TORQUE SPECIFICATION Brake line to fixed brake caliper *BA42.10-P-1002-04B 
4 Seal exposed connections with plugs NOTES
Seal exposed connections immediately with stop plugs.
Otherwise, the system venting process will be hampered.
 
    SPECIAL TOOL Record plug Fig 2
5 Remove bolts (3) and remove brake caliper (1) IMPORTANT Secure brake caliper (1) against falling down.  
    TORQUE SPECIFICATION Bolt, fixed brake caliper to joint housing *BA42.10-P-1004-02B 
  Check     
6 Check brake caliper (1) and dust boots of brake piston for leak tightness and damage If a problem arises

Replace brake caliper (1)
 
CLEANING Clean     
7 Clean contact surfaces of brake pads (2) in brake caliper (1) NOTES
Do not use sharp-edged or pointy tools. Otherwise, the brake caliper (1) will be damaged. Cleaner
*BR00.45-Z-1025-04A 
8 Install in the reverse order    
9 Bleed brake system Model 463.234
as of model year 2013 up to model year 2019 with code ZQ0 (G 500 4x42)
AR42.10-P-0010GW
10 Operate brake pedal several times until the brake linings (2) make contact with the brake discs, and a firm resistance is noticeable.    
INSPECT Check     
11 Check brake system for leaks Model 463.234
as of model year 2013 up to model year 2019 with code ZQ0 (G 500 4x42)
AR42.10-P-0015GW
12 Carry out brake test on the test stand    
BRAKE LINES, BRAKE HOSES

Number Designation Model 463 (except 463.236/248/270/27 1/272/273) up to model year 2019,
BA42.10-P-1002-04B Brake line to fixed brake caliper Nm 18
FRONT AXLE FIXED BRAKE CALIPER

Number Designation Model 461 (except 461.339)
Model 463 up to model year 2019
BA42.10-P-1004-02B Bolt, fixed brake caliper to joint housing M12 Nm 95
M14 Nm 220
M16 Nm 280
Fig 2: Identifying Record Plug (129 589 00 91 00)
G13668528Courtesy of MERCEDES-BENZ USA
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1025-04A Cleaner A 005 989 19 71