Remove/Install Front Axle Brake Caliper - AR42.10-P-0070GWX
Model 463.234 up to model year 2019 with code ZQ0 (G 500 4x42)
Model 463.255 up to model year 2019 with code MUK2 (USA or Canada vehicle model designation) with code ZQ0 (G 500 4x4 2 )
Model 463.274 up to model year 2019 with code LQ0 (G650 Landaulet)
| Risk of poisoning from swallowing brake fluid. Risk of injury from skin and eye contact with brake fluid | Only pour brake fluid into suitable and appropriately marked containers. Wear protective clothing and eye protection when handling brake fluid. | AS42.50-Z-0001-01A | |
| Risk of accident when commissioning the vehicle due to a lack of braking effect when the service brake is operated for the first time after repair work. | Before starting the engine, actuate brake pedal several times until pressure is built up and maintained in the brake system. | AS42.50-Z-0002-01A | |
| Notes on self-locking nuts and bolts | AH00.00-N-0001-01A | ||
| Notes on repairs to brake system | AH42.00-P-0003-01A | ||
| Brake fluid notes | AH42.50-P-0001-01A | ||
| Remove/install | |||
| 1 | Remove brake pads (2) | AR42.10-P-1610GWX | |
| 2 | Detach electrical connection for left front brake wear sensor (5) from brake caliper (1) | When removing brake caliper (1) on left side o vehicle. | |
| 3 | Remove banjo bolt (4) | ||
| *BA42.10-P-1002-04B | |||
| 4 | Seal exposed connections with plugs | Seal exposed connections immediately with stop plugs. Otherwise, the system venting process will be hampered. |
|
| Fig 2 | |||
| 5 | Remove bolts (3) and remove brake caliper (1) | ||
| *BA42.10-P-1004-02B | |||
| Check | |||
| 6 | Check brake caliper (1) and dust boots of brake piston for leak tightness and damage | If a problem arises ↓ Replace brake caliper (1) |
|
| Clean | |||
| 7 | Clean contact surfaces of brake pads (2) in brake caliper (1) | Do not use sharp-edged or pointy tools. Otherwise, the brake caliper (1) will be damaged. Cleaner |
*BR00.45-Z-1025-04A |
| 8 | Install in the reverse order | ||
| 9 | Bleed brake system | Model 463.234 as of model year 2013 up to model year 2019 with code ZQ0 (G 500 4x42) |
AR42.10-P-0010GW |
| 10 | Operate brake pedal several times until the brake linings (2) make contact with the brake discs, and a firm resistance is noticeable. | ||
| Check | |||
| 11 | Check brake system for leaks | Model 463.234 as of model year 2013 up to model year 2019 with code ZQ0 (G 500 4x42) |
AR42.10-P-0015GW |
| 12 | Carry out brake test on the test stand |
BRAKE LINES, BRAKE HOSES
| Number | Designation | Model 463 (except 463.236/248/270/27 1/272/273) up to model year 2019, | |
|---|---|---|---|
| BA42.10-P-1002-04B | Brake line to fixed brake caliper | Nm | 18 |
FRONT AXLE FIXED BRAKE CALIPER
| Number | Designation | Model 461 (except 461.339) Model 463 up to model year 2019 |
||
|---|---|---|---|---|
| BA42.10-P-1004-02B | Bolt, fixed brake caliper to joint housing | M12 | Nm | 95 |
| M14 | Nm | 220 | ||
| M16 | Nm | 280 | ||
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1025-04A | Cleaner | A 005 989 19 71 |