(Remove/Install Fixed Brake Caliper - AR42.10-P-0105GG)
Model 460, 461
Model 463
up to model year 2013
| Risk of poisoning from swallowing brake fluid. Risk of injury from skin and eye contact with brake fluid | Only pour brake fluid into suitable and appropriately marked containers. Wear protective clothing and eye protection when handling brake fluid. | AS42.50-Z-0001-01A | |
| Risk of injury . Skin or eye injuries may result when handling hot or glowing objects. | Wear protective gloves, protective clothing and safety glasses, if necessary. | AS00.00-Z-0002-01A | |
| Remove/install | |||
| 1 | Remove wheel | ||
| AP40.10-P-4050G | |||
| 2 | Detach brake line (5) on fixed brake caliper (31) | ||
| Brake fluid notes | AH42.50-P-0001-01A | ||
| Notes on repairs to brake system | AH42.00-P-0003-01A | ||
| BA42.10-P-1002-04B | |||
| Fig 1 | |||
| Fig 2 | |||
| 3 | Detach left front brake pad contact sensor (S10/1) from left front brake pad contact sensor connector (S10/1x1) | Model 461 Model 463 up to model year 2013 |
|
| 4.1 | Remove brake wear indicator contact sensor from fixed brake caliper (31) | Model 460 | |
| BA42.10-P-1003-02B | |||
| 4.2 | Detach left front brake pad contact sensor connector (S10/1x1) on fixed brake caliper (31) | Model 461 Model 463 up to model year 2013 |
|
| *BA42.10-P-1003-02B | |||
| 5 | Detach fixed brake caliper (31) on steering knuckle | ||
Model 463 up to model year 2013 Bolt, fixed brake caliper to steering knuckle |
*BA42.10-P-1002-02B | ||
Model 463 up to model year 2013 Bolt, fixed brake caliper to joint housing |
*BA42.10-P-1004-02B | ||
| 6 | Bleed brake system | Model 460, 461 | |
| Model 463 (except 463.270/271) up to model year 2013 except code 979 (Special protection MB Guard) |
AR42.10-P-0010GG | ||
| Model 460, 461 | AR42.10-P-0010GS | ||
| Model 463 (except 463.270/271) up to model year 2013 except code 979 (Special protection MB Guard) |
|||
| 7 | Install in the reverse order | ||
| Check | |||
| Risk of accident when commissioning the vehicle due to a lack of braking effect when the service brake is operated for the first time after repair work. | Before starting the engine, actuate brake pedal several times until pressure is built up and maintained in the brake system. | AS42.50-Z-0002-01A | |
| 8.1 | Press brake pedal several times and check brake system for leaktightness | Brake system must be checked for leaktightness, as otherwise the proper function may not be given. | |
| Model 460, 461 | |||
| Model 463 up to model year 2013 except code 979 (Special protection MB Guard) |
AR42.10-P-0100-01A | ||
| 8.2 | Inspect braking system for proper operation and leaks | Brake system must be checked for leaktightness, as otherwise the proper function may not be given. | |
| Model 463.236/248 up to model year 2013 with code 979 (Special protection MB Guard) |
AR42.10-P-0014GS |
FRONT AXLE FIXED BRAKE CALIPER
| Number | Designation | Model 460 | Model 461 (except 461.339) Model 463 up to model year 2019 |
|
|---|---|---|---|---|
| BA42.10-P-1002-02B | Bolt, fixed brake caliper to steering knuckle | Nm | 265 | 265 |
FRONT AXLE FIXED BRAKE CALIPER
| Number | Designation | Model 461.339 with code ZD4 (Vehicle for non-civilian operations) | |
|---|---|---|---|
| BA42.10-P-1002-02B | Bolt, fixed brake caliper to steering knuckle | Nm | - |
BRAKE LINES, BRAKE HOSES
| Number | Designation | Model 460 | Model 461 | |
|---|---|---|---|---|
| BA42.10-P-1002-04B | Brake line to fixed brake caliper | Nm | 18 | 18 |
BRAKE LINES, BRAKE HOSES
| Number | Designation | Model 463 (except 463.236/248/270/271/272/273) up to model year 2019, model 463.236/248 except code 979 up to model year 2019 | Model 463.236/248 with code 979 up to model year 2019 | |
|---|---|---|---|---|
| BA42.10-P-1002-04B | Brake line to fixed brake caliper | Nm | 18 | 18 |
BRAKE LINES, BRAKE HOSES
| Number | Designation | Model 463.270/271 up to model year 2019 | Model 463.272/273 up to model year 2019 | |
|---|---|---|---|---|
| BA42.10-P-1002-04B | Brake line to fixed brake caliper | Nm | - | 24 |
BRAKE LINES, BRAKE HOSES
| Number | Designation | Model 463 as of model year 2019 | |
|---|---|---|---|
| BA42.10-P-1002-04B | Brake line to fixed brake caliper | Nm | - |
FRONT AXLE FIXED BRAKE CALIPER
| Number | Designation | Model 460 | Model 461 (except 461.339) Model 463 up to model year 2019 |
||
|---|---|---|---|---|---|
| BA42.10-P-1003-02B | Self-locking bolt, brake pad contact sensor to fixed brake caliper | M10 | Nm | 30 | 30 |
FRONT AXLE FIXED BRAKE CALIPER
| Number | Designation | Model 461.339 with code ZD4 (Vehicle for non-civilian operations) | ||
|---|---|---|---|---|
| BA42.10-P-1003-02B | Self-locking bolt, brake pad contact sensor to fixed brake caliper | M10 | Nm | - |
FRONT AXLE FIXED BRAKE CALIPER
| Number | Designation | Model 460 | Model 461 (except 461.339) Model 463 up to model year 2019 |
||
|---|---|---|---|---|---|
| BA42.10-P-1004-02B | Bolt, fixed brake caliper to joint housing | M12 | Nm | - | 95 |
| M14 | Nm | - | 220 | ||
| M16 | Nm | - | 280 | ||
FRONT AXLE FIXED BRAKE CALIPER
| Number | Designation | Model 461.339 with code ZD4 (Vehicle for non-civilian operations) | ||
|---|---|---|---|---|
| BA42.10-P-1004-02B | Bolt, fixed brake caliper to joint housing | M12 | Nm | - |
| M14 | Nm | 140 | ||
| M16 | Nm | - | ||