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Home >> Mercedes Benz >> 2021 >> G63 AMG >> Repair and Diagnosis >> Body & Frame >> Exterior Body Panels >> Collision - Rear Wall & Rear End >> Testing & Repair >> Replace Complete Bottom Rear Center Section - Ar64.20-P-1000XG

Replace Complete Bottom Rear Center Section - Ar64.20-P-1000XG

Model 463 as of model year 2019 

  1. Rear-end center section upper section 
  2. Rear-end center section lower section 
Fig 1: Upper Bottom Rear Center And Rear Bottom Rear Center Component Locations
G13659381WARNINGCAUTIONREMOVINGINSTALLINGIMPORTANTIMPORTANTCourtesy of MERCEDES-BENZ USA
  Risk of death caused by vehicle slipping or toppling off of the lifting platform. Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. AS00.00-Z-0010-01A
WARNING Risk of injury. Skin or eye injuries may result when handling hot or glowing objects. Wear protective gloves, protective clothing and safety glasses, if necessary. AS00.00-Z-0002-01A
CAUTION Risk of injury caused by scraping or cutting body parts on sharp vehicle parts Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.
AS00.00-Z-0017-01A
  General information on body repair   AH60.00-N-0001-01A
  Information on preventing damage to   AH54.00-P-0001-01A
  electronic components due to electrostatic discharge    
  Pretreatment of bonding surfaces   AH60.00-P-0008-01SX
  General information on MB materials   AH98.00-P-9409-03A
REMOVING Remove    
1 Remove detachable parts in area of repair point.    
2 Cover all detachable parts remaining in vehicle with spark protection blankets.    
3 Cut off rear-end center section upper section
(1) and rear-end center section lower section (2).
  AR64.20-P-1000-02XG 
    1K-zinc dust paint *BR00.45-Z-1056-07A 
INSTALLING Install    
  The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system. AS00.00-Z-0007-01A
  Measures for preventing damage to vehicles or components when performing electric welding work   AH00.00-N-0005-01A
  General information on riveting   AH60.00-P-0003-01N
4 Prepare rear-end center section upper section
(1) and rear-end center section lower section
(2) for installation.
  AR64.20-P-1000-07XG 
    1K-zinc dust paint *BR00.45-Z-1056-07A 
5 Install rear-end center section upper section
(1) and rear-end center section lower section (2).
  AR64.20-P-1000-08XG 
    1K-zinc dust paint *BR00.45-Z-1056-07A 
    Parts kit for 2-component adhesive for body *BR00.45-Z-1162-02A 
    Blind rivet 6.5x12.5 (clamping range 2 mm to 5 mm, draw-off strength min. 19 kN) *BR00.45-Z-1012-13A 
6 Clean weld joints and sheet metal flange.    
7 Remove spark protection blankets.    
8 Clean repair area.    
9 Prime repair areas with a primer filler. Notes on paintwork repairs   AH98.00-P-9408-02A
    IMPORTANT Use only primer filler approved by Daimler AG:
https://xentryportal.i.daimler.com
 
10 Seal seam after repair.   AR97.10-P-4000XG
11 Paint repair areas and adjacent surfaces. Notes on paintwork repairs IMPORTANT Use only paints approved by Daimler AG:
https://xentryportal.i.daimler.com
AH98.00-P-9408-02A
12 Supplement cavity preservation   AR97.20-P-1500XG
13 Reinstall detachable parts in area of repair point.    

Repair materials

Number Designation Order number
BR00.45-Z-1012-13A Blind rivet 6.5 12.5 (clamping range 2 mm to 5 mm, draw-off strength min. 19 kN) A 004 990 16 97
BR00.45-Z-1056-07A 1K-zinc dust paint A 000 986 28 00
BR00.45-Z-1162-02A Parts kit for 2-component adhesive for body A 012 989 17 71