Replace Battery Box 30.04.2019 - Ar64.20-P-0001XG
Model 463 as of model year 2019
- Battery box
| Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. | AS00.00-Z-0010-01A | |
| Risk of injury. Skin or eye injuries may result when handling hot or glowing objects. | Wear protective gloves, protective clothing and safety glasses, if necessary. | AS00.00-Z-0002-01A | |
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. |
AS00.00-Z-0017-01A | |
| General information on body repair | AH60.00-N-0001-01A | ||
| Information on preventing damage to electronic components due to electrostatic discharge | AH54.00-P-0001-01A | ||
| General information on MB materials | AH98.00-P-9409-03A | ||
| Remove | |||
| 1 | Remove detachable parts in area of repair point. | ||
| 2 | Cover all detachable parts remaining in vehicle with spark protection blankets. | ||
| 3 | Remove battery box (1). | AR64.20-P-0001-01XG | |
| Install | |||
| General information on riveting | AH60.00-P-0003-01N | ||
| 4 | Install battery box (1). | AR64.20-P-0001-03XG | |
| 1K-zinc dust paint | *BR00.45-Z-1056-07A | ||
| Blind rivet 6.4 12 (clamping range 1 mm to 3.5 mm, draw-off strength min. 15.5 kN) | *BR00.45-Z-1035-13A | ||
| Blind rivet 6.5 12.5 (clamping range 2 mm to 5 mm, draw-off strength min. 19 kN) | *BR00.45-Z-1012-13A | ||
| 5 | Clean sheet metal flanges. | ||
| 6 | Remove spark protection blankets. | ||
| 7 | Clean repair area. | ||
| 8 | Prime repair areas with a primer filler. Notes on paintwork repairs | AH98.00-P-9408-02A | |
https://xentryportal.i.daimler.com |
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| 9 | Seal seam after repair. | AR97.10-P-4000XG | |
| 10 | Paint repair areas and adjacent surfaces. Notes on paintwork repairs | AH98.00-P-9408-02A | |
| 11 | Supplement cavity preservation | AR97.20-P-1500XG | |
| 12 | Reinstall detachable parts in area of repair point. |
Repair materials
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1012-13A | Blind rivet 6.5x12.5 (clamping range 2 mm to 5 mm, draw-off strength min. 19 kN) | A 004 990 16 97 |
| BR00.45-Z-1035-13A | Blind rivet 6.4x12 (clamping range 1 mm to 3.5 mm, draw-off strength min. 15.5 kN) | A 000 991 76 32 |
| BR00.45-Z-1056-07A | 1K-zinc dust paint | A 000 986 28 00 |