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Home >> Mercedes Benz >> 2021 >> G63 AMG >> Repair and Diagnosis >> Body & Frame >> Exterior Body Panels >> Collision - Rear Wall & Rear End >> Testing & Repair >> Prepare Mating Surfaces Of Body On Rear Portal For Installation - Ar64.20-P-1001-02A

Prepare Mating Surfaces Of Body On Rear Portal For Installation - Ar64.20-P-1001-02A

CAUTION Risk of injury caused by scraping or cutting body parts on sharp vehicle parts Always wear protective gloves when working body parts on sharp vehicle parts on or near sharp and non-deburred vehicle parts.
Deburr repair panels.
AS00.00-Z-0017-01A
  General information on body repair   AH60.00-N-0001-01A
  Notes on paintwork repairs   AH98.00-P-9408-02A

Model 461 

Model 463 up to model year 2019 

Repair materials

Number Designation Order number
BR00.45-Z-1001-07A Zinc dust paint suitable for spot welding A 000 986 34 42
G13659395Courtesy of MERCEDES-BENZ USA
  1. Sand down spot weld flanges to bare metal on both sides.
  2. Coat the insides of the spot weld flanges with.
  3. Grind mating surfaces down to bare metal on both sides in areas A, B, C, D, E, F and G).
  4. Punch holes in areas A, B, E and F with hole punching pliers.
  5. Drill holes in areas C and G with a dia. 6 mm drill bit.