Install Rear Portal - Ar64.20-P-1001-04A
| The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases | Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system. | AS00.00-Z-0007-01A | |
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. |
AS00.00-Z-0017-01A | |
| Measures for preventing damage to vehicles or components when performing electric welding work | AH00.00-N-0005-01A | ||
| General information on body repair | AH60.00-N-0001-01A | ||
| Upper assembly strut for fixing rear portal in place. | Model 461 with code ZS4 (Special protection version FB4) with code ZS6 (Special protection version FB6) with code ZS7 (Special protection version FB7) |
WF58.50-P-6420-01A | |
| Lower assembly strut for fixing rear portal in place. | Model 461 with code ZS4 (Special protection version FB4) with code ZS6 (Special protection version FB6) with code ZS7 (Special protection version FB7) |
WF58.50-P-6420-02A |
Model 461
Model 463 up to model year 2019
Repair materials
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1003-01A | White sealing compound, 310 ml, DBL 6069.20 | A 001 989 63 20 |
- Fit crossmember (55).
- Tack weld crossmember (55) in area A.
- Crossmember (55) in areas B and C.
- Crossmember (55) in area A
- Crossmember (55) in areas D, E, F, and G.
- Fit rear portal (2).
- Fasten rear portal (2) with vise grip pliers.
- Rear portal 8 (2) in shown area.
- Rear portal (2) in shown area
- Rear portal 10 (2) in shown area
- Carry out operation step 10 in the same way on the left side of the vehicle.
- Rear portal (2) in shown areas.
- Rear portals (2) in areas H and J
.
- Rear portal (2) in 14 areas K, L, M, and N.
- Surface grind weld joints in areas K, L, M, and N.
- Fit fabricated reinforcement shoes (6).
- Fabricated reinforcement shoes (6) in areas O, P, Q, and R.
- In areas S and T.
- Fit left fastening profile for the splinter protection (37) using the top assembly strut (39) and bottom assembly strut (40) for the left side of the vehicle.
Only for model 461, 463 with code (ZS4) special protection version FB4, code (ZS6) special protection version FB6 and code (ZS7) special protection version FB7.
- Fit right fastening profile for the splinter protection (38) using the top assembly strut (41) and bottom assembly strut (42) for the right side of the vehicle.
- Right fastening profile for the splinter protection (38) in the area of the arrows.
- Carry out operation step 21 in a similar way on the left side of the vehicle.
- Fit reinforcement (43) at the top on the left fastening profile for the splinter protection (37).
- Reinforcement 24 (43) in area U.
- Apply sealant as shown on reinforcement (35).
- Fit reinforcement (35).
- Tack weld reinforcement (35).
- Reinforcement 28 (35) in area AE.
- Reinforcement (35) in area AF and in the area of the arrows.
- Fit reinforcement (36) of left tail lamp (E3).
- Reinforcement (36) in area V
.
- Reinforcement (36) in area
.
- Fit reinforcement plate (66).
- Reinforcement plate (66) in the shown areas.
- Fit reinforcement (60).
- Tack weld reinforcement (60).
37 Reinforcement (60) in area AA.
- Reinforcement (60) in area AB, AC, and AD
- Reinforcement (60) in the areas of the arrows
.
- Carry out operation steps 23 to 39 in the same way on the right side of the vehicle.