LEMON Manuals: Even more car manuals for everyone
Home >> Mercedes Benz >> 2021 >> G63 AMG >> Repair and Diagnosis >> Body & Frame >> Exterior Body Panels >> Collision - Rear Wall & Rear End >> Testing & Repair >> Cut Off Rear End Center Assembly - Ar64.20-P-1000-02XG

Cut Off Rear End Center Assembly - Ar64.20-P-1000-02XG

Model 463 as of model year 2019 

IMPORTANT The higher-level service information as well as the safety information must be observed.

G13659373Courtesy of MERCEDES-BENZ USA
  1. Expose and cut off spot welds at rear-end center section upper part (1) and rear-end center section lower part (2) (areas A).
    G13659374Courtesy of MERCEDES-BENZ USA
  2. Heat rear-end center section upper part (1) in cross-hatched areas.
  3. Remove rear-end center section upper part (1) with rear-end center section lower part (2).

    IMPORTANT Cross-hatched areas are bonded with adhesive.

    G13659375Courtesy of MERCEDES-BENZ USA
  4. Sand down mating surfaces to bare metal in cross-hatched areas.

    IMPORTANT Sand down spot weld flanges to bare metal on both sides.

  5. Remove grinding dust and drill chips.
  6. Coat insides of spot weld flanges with zinc dust paint.

NOTES Do not coat bonding surfaces with zinc dust paint (areas B).

Otherwise adhesion problems may occur.

IMPORTANT Observe pretreatment of bonding surfaces.