LEMON Manuals: Even more car manuals for everyone
Home >> Mercedes Benz >> 2021 >> E53 AMG 2D Convertible >> Repair and Diagnosis >> Collision >> Body Panels >> Collision - Side Wall (238 Chassis) >> Side Wall Body Repair >> Separate A-Pillar Outer Section - Ar63.20-P-1102-01LWA

Separate A-Pillar Outer Section - Ar63.20-P-1102-01LWA

WARNING Risk of injury  . Skin or eye injuries may result when handling hot or glowing objects. Wear protective gloves, protective clothing and safety glasses, if necessary. AS00.00-Z-0002-01A
CAUTION Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.
AS00.00-Z-0017-01A
Notice General information on body repair   AH60.00-P-0001-01KOA
Notice Information on preventing damage to electronic components due to electrostatic discharge   AH54.00-P-0001-01A
Notice Pretreatment of bonding surfaces   AH60.00-P-0008-01SX
  General information on repair of vehicles with ultra-strength steels.   AH60.00-P-0024-01N
  Notes on acoustic foam and structural foam in the vehicle   AH60.00-P-0039-01LWO

Model 238.4 

IMPORTANT The following operation steps are shown on the left side of the vehicle. This must be similarly performed for damage to the right side of the vehicle.

G15466733Courtesy of MERCEDES-BENZ USA
  1. Mark separating point on A-pillar paneling (1) and cut (area A).

    NOTES Do not cut too deeply.

    The component parts located underneath will otherwise be damaged and the strength affected.

    IMPORTANTDimension  : a = approx. 60 mm

  2. Expose MIG solder seams at lugs on roof frame (2) and cut (area B).
  3. Bend up shackles (area B) at roof frame (2).
    G15466734Courtesy of MERCEDES-BENZ USA
    G15466735Courtesy of MERCEDES-BENZ USA
  4. Expose spot welds on A-pillar paneling (1) and cut off (area C).
    G15466736Courtesy of MERCEDES-BENZ USA
  5. Heat A-pillar paneling (1) in cross-hatched areas.

    IMPORTANT Cross-hatched areas are bonded.

  6. Remove A-pillar paneling (1).
    G15466737Courtesy of MERCEDES-BENZ USA
  7. Remove sealant (area F).
  8. Remove damping (3), check and replace if necessary.
  9. Grind mating surfaces down to bare metal in cross-hatched areas.
  10. Remove grinding dust.