Remove/Install Front Axle Brake Caliper - AR42.10-P-0070LWQ
Model 238 (except 238.361/461)
4-piston fixed-caliper brake
Shown on Advics 4-piston fixed-caliper brake, on left side of vehicle
Fig 1: Front Axle 4-Piston Fixed Brake Caliper Components Location - Model 238 Except 238.361/461 (Advics Shown)
| Risk of accident when commissioning the vehicle due to a lack of braking effect when the service brake is operated for the first time after repair work. | Before starting the engine, actuate brake pedal several times until pressure is built up and maintained in the brake system. | AS42.50-Z-0002-01A | |
| Risk of poisoning from swallowing brake fluid. Risk of injury from skin and eye contact with brake fluid | Only pour brake fluid into suitable and appropriately marked containers. Wear protective clothing and eye protection when handling brake fluid. | AS42.50-Z-0001-01A | |
| Notice | Notes on handling, transport and storage of composite brake disks | AH42.10-P-9406-12LF | |
| Notice | Notes on threaded connections fastened using a tightening angle-based tightening process | AH00.00-P-0020-01A | |
| Notice | Brake fluid notes | AH42.50-P-0001-01A | |
| Notice | Notes on repairs to brake system | AH42.00-P-0003-01A | |
| Notice | Notes on self-locking nuts and bolts | AH00.00-P-0001-01KOA | |
| Notes on safety-relevant components | AH00.00-Z-0019-01A | ||
| Remove/install | |||
| 1 | Remove brakepads (2). | AR42.10-P-1610LWQ | |
| 2 | Remove electrical connector of front right brakepad wear sensor from brake caliper (1). | When removing brake caliper (1) on right side of vehicle. |
*BA42.10-P-1002-10X |
| 3 | Remove brake hose (4). | AR42.10-P-0026LWO | |
| 4 | Unscrew bolts (3). | *BA42.10-P-1001-10X | |
| 5 | Remove brake caliper (1). | ||
| Check | |||
| 6 | Check brake caliper (1) and dust boots of brake pistons for leak tightness and damage. | In the event of a problem, ↓ Replace brake caliper (1). The new brake caliper (1) is shipped in prefilled condition and it may not be drained. Otherwise the brake caliper (1) cannot be vented. |
|
| 7 | Check brake disk for wear and condition. | AR42.10-P-0120LWO | |
| In the event of a problem, ↓ Replace brake disks. |
AR42.10-P-0220LWO | ||
| 8 | Install in the reverse order | ||
| 9 | Bleed brake system. | AR42.10-P-0010LWE | |
| 10 | Operate brake pedal several times until the brakepads (2) make contact with the brake disks. | ||
| Check | |||
| 11 | Check and correct brake fluid level in brake fluid expansion reservoir. | ||
| AP42.10-P-4210B | |||
| 12 | Perform brake test on test stand. | ||
| AP42.00-P-4290BA |
FRONT AXLE BRAKE CALIPER
| Number | Designation | Model 238 (except 238.361/461) | |||
|---|---|---|---|---|---|
| BA42.10-P-1001-10X | Bolt, brake caliper/brake caliper support to steering knuckle | M12 | Nm | - | |
| M14 | Stage 1 | Nm | 80 | ||
| Stage 2 | ∠° | 45 | |||
FRONT AXLE BRAKE CALIPER
| Number | Designation | Model 238 (except 238.361/461) | |
|---|---|---|---|
| BA42.10-P-1002-10X | Bolt, brake wear sensor to brake caliper | Nm | 8 |