Remove/Install Soft Top Compartment Lid - AR77.33-P-1700LWR

Model 205.4 

Model 238.4 

Shown on left side of vehicle 

Courtesy of MERCEDES-BENZ USA

	Risk of injury  when performing check and repair work in area of roll bar	Keep body parts out of the area where the roll bars extend. Do not use the cover in the area of the roll bar as a storage place for objects.	AS91.00-Z-0003-01LCA
	Risk of injury  caused by fingers being jammed or pinched when removing, installing or aligning hoods, doors, trunk lid/rear-end door or sliding roof.	No parts of the body or limbs should be within the operating area when the components are moving.	AS00.00-Z-0011-01A
	Risk of injury  . Moving parts can pinch, crush or, in extreme cases even sever extremities.	No parts of the body or limbs should be within the operating area of mechanical components when moving components.	AS00.00-Z-0009-01A
	Remove/install
1	Move soft top to repair position R4	: Completely close soft top.	AR77.30-P-1030LWR
2	Cover left and right rear fender and trunk lid
3	Expose left and right cable (1) on soft top compartment lid (2)
4	Mark installation position of left and right header bow (3) on soft top compartment lid (2)
5	Unscrew bolts (4) on left and right header bow (3) and lay both header bows (3) down into soft top compartment together with cables (1)	: Align left and right header bow (3) along markings. Model 205.4 Screw /bolt, header bow hinge to soft top compartment lid	*BA77.33-P-1003-03A
		Model 238.4 Screw /bolt, header bow hinge to soft top compartment lid	*BA77.33-P-1003-03B
6	Disconnect electrical connection (5)
7	Loosen seal (6) in area of left and right hinge (7)
8	Mark installation position of left and right hinge (7) on body
9	Remove retainer on left and right hinge (7) and unscrew bolts (8)	Helper required. : Align left and right hinge (7) according to markings. Model 205.4 Screw /bolt, soft top compartment lid hinge to body	*BA77.33-P-1002-03A
		Model 238.4 Screw /bolt, soft top compartment lid hinge to body	*BA77.33-P-1002-03B
10	Lift retainer (9) with suitable screwdriver on left and right hydraulic cylinder (10), unhook hydraulic cylinder (10) from soft top compartment lid (2) and lay down	Do not remove retainer (9). Otherwise the tension on the retainer (9) can be lost. Helper required.
11	Remove soft top compartment lid (2)	Two helpers are required.
12	Disassemble soft top compartment lid (2)	When replacing soft top compartment lid (2).	AR77.33-P-1700-01LWR
		Model 205.4 Screw /bolt, hinge to soft top compartment lid	*BA77.33-P-1001-03A
		Model 238.4 Screw /bolt, hinge to soft top compartment lid	*BA77.33-P-1001-03B
		Model 205.4 Screw /bolt, hydraulic cylinder/lock mount to soft top compartment lid	*BA77.33-P-1006-03A
		Model 238.4 Screw /bolt, hydraulic cylinder/lock mount to soft top compartment lid	*BA77.33-P-1006-03B
		Model 205.4 Screw /bolt, stop buffer to soft top compartment lid	*BA77.33-P-1007-03A
		Model 238.4 Screw /bolt, stop buffer to soft top compartment lid	*BA77.33-P-1007-03B
		Mounting wedge	Fig 1
13	Install in the reverse order
	Check
14	Check adjustment of soft top compartment lid (2)		AR77.33-P-1705LWR
15	Check adjustment of left and right header bow (3)		AR77.33-P-1023LWR

SOFT TOP COMPARTMENT LID

Number	Designation		Model 205.4
BA77.33-P-1001-03A	Screw/bolt, hinge to soft top compartment lid	Nm	10

SOFT TOP COMPARTMENT LID

Number	Designation		Model 238.4
BA77.33-P-1001-03B	Screw/bolt, hinge to soft top compartment lid	Nm	10

SOFT TOP COMPARTMENT LID

Number	Designation		Model 205.4
BA77.33-P-1002-03A	Screw/bolt, soft top compartment lid hinge to body	Nm	10

SOFT TOP COMPARTMENT LID

Number	Designation		Model 238.4
BA77.33-P-1002-03B	Screw/bolt, soft top compartment lid hinge to body	Nm	10

SOFT TOP COMPARTMENT LID

Number	Designation		Model 205.4
BA77.33-P-1003-03A	Screw/bolt, header bow hinge to soft top compartment lid	Nm	10

SOFT TOP COMPARTMENT LID

Number	Designation		Model 238.4
BA77.33-P-1003-03B	Screw/bolt, header bow hinge to soft top compartment lid	Nm	10

SOFT TOP COMPARTMENT LID

Number	Designation		Model 205.4
BA77.33-P-1006-03A	Screw/bolt, hydraulic cylinder/lock mount to soft top compartment lid	Nm	10

SOFT TOP COMPARTMENT LID

Number	Designation		Model 238.4
BA77.33-P-1006-03B	Screw/bolt, hydraulic cylinder/lock mount to soft top compartment lid	Nm	10

SOFT TOP COMPARTMENT LID

Number	Designation		Model 205.4
BA77.33-P-1007-03A	Screw/bolt, stop buffer to soft top compartment lid	Nm	8

SOFT TOP COMPARTMENT LID

Number	Designation		Model 238.4
BA77.33-P-1007-03B	Screw/bolt, stop buffer to soft top compartment lid	Nm	8

Fig 1: Identifying Mounting Wedge (110 589 03 59 00)

Courtesy of MERCEDES-BENZ USA