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Home >> Mercedes Benz >> 2021 >> E53 AMG 2D Convertible >> Repair and Diagnosis >> Body & Frame >> Sun Roof/T-Top/Convertible Top >> Sliding Roof, Soft Top, Top Attachments - 238 Chassis >> Testing & Repair >> Adjust Soft Top Compartment Lid - AR77.33-P-1705LWR

Adjust Soft Top Compartment Lid - AR77.33-P-1705LWR

Model 205.4 

Model 238.4 

G15378934Courtesy of MERCEDES-BENZ USA

Shown on model 205.4 

Shown on model 205.4 

G15378935Courtesy of MERCEDES-BENZ USA
WARNING Risk of injury  when performing check and repair work in area of roll bar Keep body parts out of the area where the roll bars extend.
Do not use the cover in the area of the roll bar as a storage place for objects.
AS91.00-Z-0003-01LCA
WARNING Risk of injury  caused by fingers being jammed or pinched when removing, installing or aligning hoods, doors, trunk lid/rear-end door or sliding roof. No parts of the body or limbs should be within the operating area when the components are moving. AS00.00-Z-0011-01A
WARNING Risk of injury  . Moving parts can pinch, crush or, in extreme cases even sever extremities. No parts of the body or limbs should be within the operating area of mechanical components when moving components. AS00.00-Z-0009-01A
INSPECT Check     
1 Completely open soft top    
2 Check adjustment of trunk lid, adjust   AR88.50-P-0002LWR
3 Check gap dimensions (Z3, Z4) Model 205.4 Soft top compartment lid to rear fender *BE60.00-P-1034-01BB 
    Model 238.4 Soft top compartment lid to rear fender *BE60.00-P-1021-01HA 
    Model 205.4 Soft top compartment lid to trunk lid *BE60.00-P-1035-01BB 
    Model 238.4 Soft top compartment lid to trunk lid *BE60.00-P-1022-01HA 
    SPECIAL TOOL Feeler gauge Fig 1
4 Check transition (B) from soft top compartment cover (1) to trunk lid NOTES
Soft top compartment cover (1) may not be located under trunk lid.
Wind noises will otherwise occur.
IMPORTANT Soft top compartment cover (1) must be flush with trunk lid.
 
5 Check transition (F) on right and left from soft top compartment cover (1) to rear fenders IMPORTANT Soft top compartment cover (1) must be flush with rear fenders.  
  Adjust gap dimension (Z3) and transition (B)     
6 Open trunk lid    
7 Loosen bolts (2) on hinges (3)    
8 Adjust gap dimension (Z3) on right and left by moving (arrow C) soft top compartment cover (1) to right or left Model 205.4 Soft top compartment lid to rear fender *BE60.00-P-1034-01BB 
    Model 238.4 Soft top compartment lid to rear fender *BE60.00-P-1021-01HA 
    SPECIAL TOOL Feeler gauge Fig 1
9 Adjust transition (B) by moving (arrow C) soft top compartment cover (1) up or down NOTES
Soft top compartment cover (1) may not be located under trunk lid.
Wind noises will otherwise occur.
IMPORTANT Soft top compartment cover (1) must be flush with trunk lid.
 
10 Tighten bolts (2) on hinges (3) TORQUE SPECIFICATION Model 205.4 Screw /bolt, hinge to soft top compartment lid *BA77.33-P-1001-03A 
    TORQUE SPECIFICATION Model 238.4 Screw /bolt, hinge to soft top compartment lid *BA77.33-P-1001-03B 
11 Close trunk lid    
  Adjust gap dimension (Z4)     
12 Move soft top to repair position R4   AR77.30-P-1030LWR 
13 Loosen bolts (4) on hinges (3)    
14 Adjust gap dimension (Z4) by moving hinges (3) in longitudinal direction (arrow E) Model 205.4 Soft top compartment lid to trunk lid *BE60.00-P-1035-01BB 
    Model 238.4 Soft top compartment lid to trunk lid *BE60.00-P-1022-01HA 
    SPECIAL TOOL Feeler gauge Fig 1
15 Tighten bolts (4) on hinges (3) TORQUE SPECIFICATION Model 205.4 Screw /bolt, soft top compartment lid hinge to body *BA77.33-P-1002-03A 
    TORQUE SPECIFICATION Model 238.4 Screw /bolt, soft top compartment lid hinge to body *BA77.33-P-1002-03B 
  Adjust transition (F)     
16 Move soft top to repair position R2   AR77.30-P-1030LWR 
17 Loosen bolts (5) on mounting consoles (6)    
18 Adjust transition (F) on right and left by moving (arrow G) mounting supports (6) up or down IMPORTANT Soft top compartment cover (1) must be flush with rear fenders.
Observe gap dimension (Z3) on right and left.
Model 205.4 Soft top compartment lid to rear fender
*BE60.00-P-1034-01BB 
    Model 238.4 Soft top compartment lid to rear fender *BE60.00-P-1021-01HA 
    SPECIAL TOOL Feeler gauge Fig 1
19 Tighten bolts (5) on mounting consoles (6) TORQUE SPECIFICATION Model 205.4 Bolt, mounting support for striker pin to body *BA77.33-P-1005-03A 
    TORQUE SPECIFICATION Model 238.4 Bolt, mounting support for striker pin to body *BA77.33-P-1005-03B 
20 Completely close soft top    
CHECK VALUES FOR GAP DIMENSIONS

Number Designation Model 238.4
BE60.00-P-1021-01HA Soft top compartment lid to rear fender Dimension "Z3" mm 3 (+1/-0, 5)
For picture, see AR60.00-P-0700-01LWO
CHECK VALUES FOR GAP DIMENSIONS

Number Designation Model 238.4
BE60.00-P-1022-01HA Soft top compartment lid to trunk lid Dimension "Z4" mm 5 (± 0, 5)
For picture, see AR60.00-P-0700-01LWO
CHECK VALUES FOR GAP DIMENSIONS

Number Designation Model 205.4
BE60.00-P-1034-01BB Soft top compartment lid to rear fender Dimension "Z3" mm 3 (+1/-0, 5)
For picture, see AR60.00-P-0700-01LW
CHECK VALUES FOR GAP DIMENSIONS

Number Designation Model 205.4
BE60.00-P-1035-01BB Soft top compartment lid to trunk lid Dimension "Z4" mm 5 (± 0, 5)
For picture, see AR60.00-P-0700-01LW
SOFT TOP COMPARTMENT LID

Number Designation Model 205.4
BA77.33-P-1001-03A Screw/bolt, hinge to soft top compartment lid Nm 10
SOFT TOP COMPARTMENT LID

Number Designation Model 238.4
BA77.33-P-1001-03B Screw/bolt, hinge to soft top compartment lid Nm 10
SOFT TOP COMPARTMENT LID

Number Designation Model 205.4
BA77.33-P-1002-03A Screw/bolt, soft top compartment lid hinge to body Nm 10
SOFT TOP COMPARTMENT LID

Number Designation Model 238.4
BA77.33-P-1002-03B Screw/bolt, soft top compartment lid hinge to body Nm 10
SOFT TOP COMPARTMENT LID

Number Designation Model 205.4
BA77.33-P-1005-03A Bolt, mounting support for striker pin to body Nm 10
SOFT TOP COMPARTMENT LID

Number Designation Model 238.4
BA77.33-P-1005-03B Bolt, mounting support for striker pin to body Nm 10
Fig 1: Identifying Feeler Gauge (129 589 03 21 00)
G15378936Courtesy of MERCEDES-BENZ USA