Partially Replace Inner Side Wall With Outer Rear Wheel Well - Ar63.10-P-6050LWA
Model 238.4
| Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. | AS00.00-Z-0010-01A | |
| The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases | Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system. | AS00.00-Z-0007-01A | |
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. |
AS00.00-Z-0017-01A | |
| Notice | General information on body repair | AH60.00-P-0001-01KOA | |
| Notice | Measures for preventing damage to components when performing electric welding and soldering work | AH60.00-P-0001-02A | |
| Notice | Information on preventing damage to electronic components due to electrostatic discharge | AH54.00-P-0001-01A | |
| General information on riveting | AH60.00-P-0003-01N | ||
| General information on MB materials | AH98.00-P-9409-03A | ||
| Remove | |||
| 1 | Remove detachable parts in area of repair point. | ||
| 2 | Cover detachable parts that remain in vehicle with spark protection blankets. | ||
| 3 | Remove beltline reinforcement for rear fender. | AR63.50-P-0003LWA | |
| 4 | Set up straightening bench with straightening bench support members and straightening set. | Fig 6 | |
| 5 | Place vehicle on straightening bench and secure. | ||
| 6 | Remove inner side wall (1) and strut (2). | Round wire brush Body power jigsaw Spot weld milling machine Wet/dry vacuum cleaner |
AR63.10-P-6050-01LWA |
| 1K-zinc dust paint | *BR00.45-Z-1056-07A | ||
| Fig 4 | |||
| Preparation | |||
| 7 | Prepare inner side wall (1) and strut (2). | Round wire brush Body power jigsaw |
AR63.10-P-6050-02LWA |
| 1K-zinc dust paint | *BR00.45-Z-1056-07A | ||
| Install | |||
| 8 | Install inner side wall (1) and strut (2). | Round wire brush Manual temporary fastener 6.35 mm Blind rivet gun (minimum pull-off force 19 kN) Wet/dry vacuum cleaner |
AR63.10-P-6050-03LWA |
| Parts kit for 2-component adhesive for body | *BR00.45-Z-1162-02A | ||
| 1K-zinc dust paint | *BR00.45-Z-1056-07A | ||
| Blind rivet Y1 6.4 x 12 (clamping range 1 mm to 3.5 mm, draw-off strength min. 15.5 kN) | *BR00.45-Z-1035-13A | ||
| Fig 6 | |||
| Fig 3 | |||
| Fig 5 | |||
| Fig 2 | |||
| 9 | Release vehicle from straightening bench, lift and remove straightening bench. | ||
| Clean | |||
| 10 | Clean weld joints and sheet metal flanges. | Round wire brush |
|
| Assemble | |||
| 11 | Install beltline reinforcement for rear fender. | AR63.50-P-0003LWA | |
| 12 | Remove spark protection blankets. | ||
| 13 | Install detachable parts in area of repair point. |
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1035-13A | Blind rivet Y1 6.4 x 12 (clamping range 1 mm to 3.5 mm, draw-off strength min. 15.5 kN) | A 000 991 76 32 |
| BR00.45-Z-1056-07A | 1K-zinc dust paint | A 000 986 28 00 |
| BR00.45-Z-1162-02A | Parts kit for 2-component adhesive for body | A 012 989 17 71 |