Partially Replace Inner Side Wall With Outer Rear Wheel Well - Ar63.10-P-6050LWT
Model 213.2
| Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. | AS00.00-Z-0010-01A . | |
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. |
AS00.00-Z-0017-01A . | |
| Risk of explosion caused by fuel igniting, risk of poisoning caused by inhaling and swallowing fuel as well as risk of injury to eyes and skin caused by contact with fuel. | No fires, sparks, open flames or smoking. Pour fuels into suitable and appropriately marked containers only. Wear protective clothing when handling fuel. |
AS47.00-Z-0001-01A . | |
| General information on body repair | AH60.00-N-0001-01A . | ||
| Information on preventing damage to electronic components due to electrostatic discharge | AH54.00-P-0001-01A . | ||
| Pretreatment of bonding surfaces | AH60.00-P-0008-01SX . | ||
| Notes on acoustic foam and structural foam in the vehicle | AH60.00-P-0039-01LWE . | ||
| General information on MB materials | AH98.00-P-9409-03A . | ||
| Remove | |||
| 1 | Remove detachable parts in area to be repaired | ||
| 2 | Cover all detachable parts remaining on vehicle with spark protection blankets | ||
| 3 | Remove D-pillar | AR63.20-P-2000LWT . | |
| 4 | Remove C-pillar | AR63.20-P-0500LWT . | |
| 5 | Set up straightening bench with straightening bench crossmembers and straightening tool set | ||
| 000 588 01 23 00 Body straightening system | WS60.00-P-0023K . | ||
| 6 | Place vehicle on straightening bench and fasten | ||
| 7 | Remove inner side wall (1) | AR63.10-P-6050-01LWT | |
| 000 588 00 84 00 Heat gun | WS54.00-P-0049B . | ||
Round wire brush Body power jigsaw Spot weld milling machine Wet/dry vacuum cleaner Zinc dust paint suitable for spot welding |
*BR00.45-Z-1001-07A . | ||
| 8 | Prepare inner side wall (1) | Round wire brush Body power jigsaw |
AR63.10-P-6050-02LWT . |
| Zinc dust paint suitable for spot welding | *BR00.45-Z-1001-07A . | ||
| Install | |||
| The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases | Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system. |
AS00.00-Z-0007-01A . | |
| Measures for preventing damage to components when performing electric welding and soldering work | AH60.00-P-0001-02A . | ||
| General information on riveting | AH60.00-P-0003-01N . | ||
| 9 | Install inner side wall (1) | AR63.10-P-6050-03LWT . | |
| 000 588 01 84 00 Welder | WS60.00-P-0021K . | ||
| 000 588 02 84 00 Welder | WS60.00-P-0022K . | ||
| 000 588 01 23 00 Body straightening system | Round wire brush Manual temporary fastener 6.35 mm Blind rivet gun (minimum pull-off force 19 kN) Wet/dry vacuum cleaner |
WS60.00-P-0023K . | |
| Parts kit for 2-component adhesive for body | *BR00.45-Z-1162-02A . | ||
| Blind rivet 6.4X12 (clamping range 1 mm to 3.5 mm, draw-off strength min. 15.5 kN) | *BR00.45-Z-1035-13A . | ||
| Zinc dust paint suitable for spot welding | *BR00.45-Z-1001-07A . | ||
| 10 | Release vehicle from straightening bench, lift vehicle and remove straightening bench | ||
| 11 | Clean welds and sheet metal flanges | Round wire brush |
|
| 12 | Install C-pillar | AR63.20-P-0500LWT . | |
| 13 | Install D-pillar | AR63.20-P-2000LWT . | |
| 14 | Remove spark protection blankets | ||
| 15 | Install detachable parts in area to be repaired |
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1001-07A | Zinc dust paint suitable for spot welding | A 000 986 34 42 |
| BR00.45-Z-1035-13A | Blind rivet 6.4X12 (clamping range 1 mm to 3.5 mm, draw-off strength min. 15.5 kN) | A 000 991 76 32 |
| BR00.45-Z-1162-02A | Parts kit for 2-component adhesive for body | A 012 989 17 71 |