Completely Replace Rear Floor - Ar64.20-P-1300LWE

Model 213.0/2 

Model 213.1 

except code ME08 (Hybrid drive 75-84 kW VARIANT (INCLUDING PLUGIN)) 

Fig 1: Rear Floor Component Location (Complete) (Model 213.0/2, 213.1)

Courtesy of MERCEDES-BENZ USA

	Risk of death  caused by vehicle slipping or toppling off of the lifting platform.	Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer.	AS00.00-Z-0010-01A
	Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts	Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels.	AS00.00-Z-0017-01A
	Risk of death  when working on component parts and systems with U >= 30 V alternating voltage (AC) or U >= 60 V direct voltage (DC)	Do not touch damaged or defective live component parts and lines or non-insulated electrical connections and lines.	AS00.00-Z-0035-01A
	General information on vehicles with high-voltage on-board electrical system and/or lithium-ion battery and/or gaseous-fuel drive system as well as personal protective equipment		AH00.00-Z-0300-01A
	Information on preventing damage to electronic components due to electrostatic discharge		AH54.00-P-0001-01A
	Notes on battery		AH54.10-P-0001-01A
	General information on body repair		AH60.00-N-0001-01A
	Pretreatment of bonding surfaces		AH60.00-P-0008-01SX
	General information on MB materials		AH98.00-P-9409-03A
	Remove
1	Remove detachable parts in area to be repaired
2	Cover all detachable parts remaining on vehicle with spark protection blankets
3	Set up straightening bench with straightening bench crossmembers and straightening tool set 000 588 01 23 00 Body straightening system		WS60.00-P-0023K
4.1	Remove rear center section	With damaged rear center section. Model 213.0/1	AR64.20-P-1000LWE
		Model 213.2	AR64.20-P-1000LWT
4.2	Disconnect rear-end floor tieout (1) from rear center section	With undamaged rear center section.
		Model 213.0/1	AR64.20-P-1000LWE
		Model 213.2	AR64.20-P-1000LWT
5	Remove rear floor assembly (1)		AR64.20-P-1300-01LWE
	000 588 00 84 00 Heat gun	Commercially available devices/tools  Round wire brush Spot weld milling machine Wet/dry vacuum cleaner	WS54.00-P-0049B
6	Prepare rear floor (1)	Commercially available devices/tools  Round wire brush	AR64.20-P-1300-02LWE
	Install
	The high voltage used for electric welding presents a lethal hazard. Risk of explosion  from welding in areas close to highly inflammable materials. Risk of injury  from weld splatter and UV-light when welding. Risk of poisoning  from inhaling welding gases	Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system.	AS00.00-Z-0007-01A
	Measures for preventing damage to components when performing electric welding and soldering work		AH60.00-P-0001-02A
	General information on riveting		AH60.00-P-0003-01N
7	Install rear-end floor (1)		AR64.20-P-1300-04LWE
	000 588 01 84 00 Welder		WS60.00-P-0021K
	000 588 02 84 00 Welder		WS60.00-P-0022K
	000 588 01 23 00 Body straightening system	Commercially available devices/tools  Round wire brush Manual temporary fastener, 6.35 mm Blind rivet gun (minimum pull-off force 19 kN) Wet/dry vacuum cleaner	WS60.00-P-0023K
		Flow-form rivet structure 4 mm up to 5.15 mm clamping range (S3)	*BR00.45-Z-1028-13A
		Adhesive kit, body, 2-component adhesive	*BR00.45-Z-1092-02A
		Blind rivet 6.4X12 (clamping range 1 mm to 3.5 mm, draw-off strength min. 15.5 kN)	*BR00.45-Z-1035-13A
		Blind rivet 6.5X12.5 (clamping range 2 mm to 5 mm, draw-off strength min. 19 kN)	*BR00.45-Z-1012-13A
		Blind rivet 6.5X14.5 (clamping range 4 mm to 7 mm, draw-off strength min. 19 kN)	*BR00.45-Z-1016-13A
8	Release vehicle from straightening bench, lift vehicle and remove straightening bench _
9	Clean welds and sheet metal flanges	Commercially available devices/tools  Round wire brush
10.1	Install rear center section	With damaged rear center section. Model 213.0/1	AR64.20-P-1000LWE
		Model 213.2	AR64.20-P-1000LWT
10.2	Reconnect rear-end floor tieout (1) to rear center section	With undamaged rear center section. Model 213.0/1	AR64.20-P-1000LWE
		Model 213.2	AR64.20-P-1000LWT
11	Install detachable parts in area to be repaired