LEMON Manuals: Even more car manuals for everyone
Home >> Mercedes Benz >> 2021 >> CLA250 Base >> Repair and Diagnosis >> Collision >> Body Panels >> Collision - Rear Wall And Rear End - 118 Chassis >> Rear Wall And Rear End Body Repair >> Bottom Rear Center Section Install And Weld In - Ar64.20-P-1000-08MFC

Bottom Rear Center Section Install And Weld In - Ar64.20-P-1000-08MFC

Model 118 

GAP DIMENSIONS

Number Designation Model 118.3 Model 118.6
BE60.00-P-1015-01NA Liftgate/trunk lid to side wall Dimension "M" mm 3, 5 (±1) 3, 5 (±1)
For picture, see AR60.00-P-0700-01MFC AR60.00-P-0700-01MFC
Fig 1: Feeler Gauge (129 589 03 21 00)
G07699374Courtesy of MERCEDES-BENZ USA
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1043-13A Countersunk-head blind rivet Z1 6.4x14.0 (clamping range 1.5 mm to 3 mm, draw-off strength min. 15.5 kN) A 000 991 82 32
BR00.45-Z-1056-07A 1K-zinc dust paint A 000 986 28 00
BR00.45-Z-1162-02A Parts kit for 2-component adhesive for body A 012 989 17 71

IMPORTANT

The superordinate service document as well as the safety information in the service document must be observed.

G16063673Courtesy of MERCEDES-BENZ USA
  1. Install rear center section (1) and fit.
  2. Install trunk lid seal.
  3. Install striker eye.
  4. Check gap dimensions using SPECIAL TOOL feeler gauge and adjust.
  5. Fix rear center section (1) in place.
  6. Remove trunk lid seal.
  7. Remove striker eye.
  8. Drill rivet holes in rear-end center section (1) with Ø 6.7 mm through existing holes in body and deburr (areas A).
  9. Remove rear center section (1).
  10. Deburr rivet holes on rear center section (1) and body on both sides.
  11. Remove drill chips.
  12. Coat insides of riveted joints that will not be bonded with zinc dust paint.
    G16063674Courtesy of MERCEDES-BENZ USA
  13. Apply 2-component adhesive in cross-hatched areas on body.

    IMPORTANT

    Observe pretreatment of bonding surfaces and manufacturer's specifications for drying and processing time of 2-component adhesive.

    G16063675Courtesy of MERCEDES-BENZ USA
  14. Install rear center section (1) and fix in place.
  15. Rivet rear-end center section (1) with Ø 6.4x14.0 mm countersunk-head blind rivets (areas C).
    G16063676Courtesy of MERCEDES-BENZ USA
  16. Rear-end center section (1) POLARIZATION RESISTANCE SINGLE-ROW SPOT WELD (areas D).