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Remove/Install Condenser - AR83.30-P-6540LWA

Model 205 with engine 177 

G14819161Courtesy of MERCEDES-BENZ USA
G14819162Courtesy of MERCEDES-BENZ USA
DANGER Risk of fire  due to ignition of R1234yf refrigerant on hot components. Risk of poisoning  caused by inhaling overheated refrigerant vapors. Risk of injury  to skin and eyes caused by contact with escaped R1234yf refrigerant and when working on pressurized parts. Risk of explosion  due to formation of ignitable refrigerant/air mixtures Never perform welding work on or near a closed air conditioning system. No smoking or open flames. Wear safety glasses and protective gloves. Work only in well ventilated rooms. Carry out repair work on the air conditioning system circuit only after the system has been evacuated. AS83.00-Z-0007-01A
WARNING Risk of poisoning  caused by inhaling overheated refrigerant vapors from an air conditioning system containing R134a. Risk of injury  to skin and eyes caused by contact with liquid R134a refrigerant and when working on pressurized parts Never perform welding work on or near a closed air conditioning system. No smoking or open flames. Wear safety glasses and protective gloves. Work only in well ventilated rooms. Carry out repair work on the air conditioning system circuit only after the system has been evacuated. AS83.00-Z-0006-01A
Notice Protect air conditioning circuit and components from moisture when carrying out repair work   AH83.30-P-0005-01KOA
  Notes on handling refrigerant R1234yf   AH83.30-P-0003-02A
  Notes on handling refrigerant R134a   AH83.30-P-0003-01KOA
REMOVINGINSTALLING Remove/install     
1 Drain air conditioning system   AR83.30-P-1760LW 
2 Remove horns   AR54.35-P-1555LWA
3 Remove screw/bolt (1) from heat exchanger (2)    
4 Unfasten heat exchanger (2) from fan (4) and hang to one side with lines connected    
5 Unscrew nut (7) from refrigerant line (6) TORQUE SPECIFICATION Nut, line to condenser *BA83.30-P-1002-01Q 
6 Remove refrigerant line (6) from condenser (13)    
7 Remove sealing ring of refrigerant line (6)    
REFER TO CAPACITIES & SPECIFICATIONS Compressor oils (specification 362.0) INSTALLATION IMPORTANT Replace seal. Moisten sealing ring with compressor oil. BB00.40-P-0362-00A
8 Seal refrigerant line (6) SPECIAL TOOL Record plug Fig 1
9 Unscrew nut (9) from refrigerant line (8) TORQUE SPECIFICATION Nut, line to condenser *BA83.30-P-1002-01Q 
10 Remove refrigerant line (8) from condenser (13)    
11 Remove sealing ring of refrigerant line (8)    
REFER TO CAPACITIES & SPECIFICATIONS Compressor oils (specification 362.0) INSTALLATION IMPORTANT Replace seal. Moisten sealing ring with compressor oil. BB00.40-P-0362-00A
12 Seal refrigerant line (8) SPECIAL TOOL Record plug Fig 1
13 Unlock and detach electrical connector (11) on pressure sensor (10)    
14 Drain coolant from low-temperature circuit   AR09.41-P-6834MNA
15 Remove condenser (13) with radiator (3) and low-temperature cooler (5) as a unit   AR20.20-P-3865MNA
16 Unclip low-temperature cooler (5)    
17 Unclip installation frame (12) with condenser (13)    
18 Unclip condenser (13) from installation frame (12)    
19 Seal condenser (13) SPECIAL TOOL Record plug Fig 1
20 Modify pressure sensor (10) When replacing condenser (13).
TORQUE SPECIFICATION Refrigerant pressure sensor to condenser
*BA83.30-P-1006-01Q 
21 Install new receiver drier If required. AR83.30-P-6521LW 
22 Install in the reverse order    
AIR CONDITIONING

Number Designation Model 205
BA83.30-P-1002-01Q Nut, line to condenser Nm 12
AIR CONDITIONING

Number Designation Model 205
BA83.30-P-1006-01Q Refrigerant pressure sensor to condenser Nm 10
Fig 1: Identifying Record Plug (129 589 00 91 00)
G11971934Courtesy of MERCEDES-BENZ USA