Remove/Install Front Cover On Right Cylinder Head - AR01.30-P-5712MNA
Engine 176 in model 463
up to model year 2019
Engine 177 in model 205
Engine 178 in model 190
Shown on engine 177
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. |
AS00.00-Z-0017-01A | |
| Risk of injury to skin and eyes due to handling of engine oil. Risk of poisoning caused by swallowing engine oil | Wear protective gloves, protective clothing and safety glasses. Do not fill engine oil into beverage containers. |
AS18.00-Z-0001-01A | |
| Notice | Notes on working in engine compartment | Engine 178 in model 190 | AH60.00-P-0042-01RG |
| Notice | Information on preventing damage to electronic components due to electrostatic discharge | AH54.00-P-0001-01A | |
| Notice | Notes on avoiding damage through contamination and foreign objects | AH00.00-P-5000-01A | |
| Notice | Notes on threaded connections with aluminum screws/bolts | AH00.00-P-0006-01RM | |
| Remove | |||
| 1 | Remove right oil separator. | Engine 178.9 in model 190.381 | AR01.20-P-7902MNJ |
| Engine 178 in model 190 (except 190.381) | AR01.20-P-9750MNB | ||
| Engine 176 in model 463 up to model year 2019 Engine 177 in model 205 |
AR01.20-P-9750MNA | ||
| 2 | Release and disconnect electrical connectors of right intake camshaft solenoid (Y49/5) and right exhaust camshaft solenoid (Y49/7). | Engine 178 in model 190 | |
| 3 | Remove screws (2). | ||
| 4 | Carefully loosen right front cover (1) at prying lugs and pull off to the front. | The sealing surface will be damaged otherwise. |
|
| 5 | Remove right intake camshaft solenoid (Y49/5) and right exhaust camshaft solenoid (Y49/7). | Only when replacing the right front cover (1). Engine 178.9 in model 190.381 |
AR05.20-P-0005MNJ |
| Engine 176 in model 463 up to model year 2019 Engine 177 in model 205 Engine 178 in model 190 (except 190.381) |
AR05.20-P-7295MNA | ||
| Clean | |||
| 6 | Clean sealing surfaces on right cylinder head, right cylinder head cover, and right front cover (1). | AR01.00-P-0050-01A | |
| Notes on application of flange sealants to seal major assemblies | The sealing surfaces can be damaged otherwise. |
AH00.00-P-0500-01MNE | |
| Loctite 7200 | *BR00.45-Z-1038-04A | ||
| Loctite 7063 (400 ml) cleaning spray | *BR00.45-Z-1046-04A | ||
| Install | |||
| 7 | Install right intake camshaft solenoid (Y49/5) and right exhaust camshaft solenoid (Y49/7). | Only when replacing the right front cover (1). | |
| Engine 178.9 in model 190.381 | AR05.20-P-0005MNJ | ||
| Engine 176 in model 463 up to model year 2019 Engine 177 in model 205 Engine 178 in model 190 (except 190.381) |
AR05.20-P-7295MNA | ||
| 8 | Apply sealant to right front cover (1). Notes on sealant path for front cover to cylinder head xxx |
AH01.30-P-1000-02MM | |
| Sealant, Loctite 5970, 50 ml | *BR00.45-Z-1013-01A | ||
| Fig 2 | |||
| 9 | Position right front cover (1) on cylinder head and cylinder head cover. | ||
| 10 | Tighten screws (2). | *BA01.30-P-1002-01N | |
| 11 | Connect electrical connectors of right intake camshaft adjustment solenoid (Y49/5) and right exhaust camshaft adjustment solenoid (Y49/7) and lock. | ||
| 12 | Install right oil separator. | Engine 178.9 in model 190.381 | AR01.20-P-7902MNJ |
| Engine 178 in model 190 (except 190.381) | AR01.20-P-9750MNB | ||
| Engine 176 in model 463 up to model year 2019 Engine 177 in model 205 |
AR01.20-P-9750MNA | ||
| Check | |||
| 13 | Check engine oil level and correct if necessary. | ||
| Engine 176 in model 463 up to model year 2019 | AP18.00-P-1812GKI | ||
| Engine 177 in model 205 Engine 178 in model 190 |
AP18.00-P-1811MP | ||
| Risk of burn injuries, suffocation and poisoning when working on the exhaust system and the components connected to it. Risk of suffocation and risk of poisoning caused by inhalation of gaseous and solid components of the exhaust. Risk of poisoning caused by skin contact with solid components of the exhaust. | Wear protective clothing and safety glasses. Use the extraction system. Move people out of the danger zone. |
AS49.00-Z-0001-01A | |
| Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running. | Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. | AS00.00-Z-0005-01A | |
| 14 | Perform engine test run. While doing so, check engine for proper operation and leak tightness. |
CYLINDER HEAD
| Number | Designation | Engine 176 | Engine 177 | |
|---|---|---|---|---|
| BA01.30-P-1002-01N | Bolt, chain case cover to cylinder head | Nm | 5 | 5 |
CYLINDER HEAD
| Number | Designation | Engine 178 | |
|---|---|---|---|
| BA01.30-P-1002-01N | Bolt, chain case cover to cylinder head | Nm | 5 |
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1013-01A | Sealant, Loctite 5970, 50 ml | A 003 989 98 20 10 |
| BR00.45-Z-1038-04A | Loctite 7200 | A 010 989 90 71 |
| BR00.45-Z-1046-04A | Loctite 7063 (400 ml) cleaning spray | A 001 986 71 71 09 |