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Home >> Mercedes Benz >> 2021 >> C63 AMG 2D Convertible >> Repair and Diagnosis >> Engine Mechanical >> Mechanical >> Air Intake, Turbocharging -- 205 Chassis >> Testing & Repair >> Remove/Install Turbocharger Oil Circuit Return Line - AR09.40-P-6043MNA

Remove/Install Turbocharger Oil Circuit Return Line - AR09.40-P-6043MNA

Engine 176 in model 463 

up to model year 2019 

Engine 177 in model 205 

Engine 178 in model 190 

MODIFICATION NOTES

27.07.2020 Mode 190.381 included.    
27.07.2020 Special tool added. Operation step 4.1  
G14814227Courtesy of MERCEDES-BENZ USA
WARNING Risk of burn injuries  , suffocation and poisoning when working on the exhaust system and the components connected to it.
Risk of suffocation and risk of poisoning caused by inhalation of gaseous and solid components of the exhaust. Risk of poisoning  caused by skin contact with solid components of the exhaust.
Wear protective clothing and safety glasses.
Use the extraction system. Move people out o' the hazard area.
AS49.00-Z-0001-01A
CAUTION Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.
AS00.00-Z-0017-01A
CAUTION Risk of injury  to skin and eyes due to handling of engine oil. Risk of poisoning  caused by swallowing engine oil Wear protective gloves, protective clothing and safety glasses.
Do not fill engine oil into beverage containers.
AS18.00-Z-0001-01A
REMOVINGINSTALLING Remove/install     
1 Remove left exhaust gas turbocharger (1). When removing the left oil circuit return line (2).  
    Engine 178.9 in model 190.381 AR09.40-P-6026MNJ
    Engine 176 in model 463 up to model year 2019
Engine 177 in model 205
Engine 178 in model 190 (except 190.381)
AR09.40-P-6026MNA 
2 Remove right exhaust gas turbocharger (1). When removing the right oil circuit return line (2).  
    Engine 178.9 in model 190.381 AR09.40-P-6027MNJ
    Engine 176 in model 463 up to model year 2019
Engine 177 in model 205
Engine 178 in model 190 (except 190.381)
AR09.40-P-6027MNA 
3 Remove screw (4) from the left or right exhaust gas turbocharger (1). TORQUE SPECIFICATION Bolt, oil return line to turbocharger/crankcase *BA09.40-P-1003-01ZA 
4.1 Remove screws (3) from the left or right exhaust gas turbocharger (1) and remove oil circuit return line (2) from the left or right exhaust gas turbocharger (1). Engine 176 in model 463 up to model year 2019
Engine 177 in model 205
Engine 178 in model 190 (except 190.381)
 
REFER TO CAPACITIES & SPECIFICATIONS Specified engine oils for Cars, Vans (service) - Overview   BB00.40-P-0223-02A
    INSTALLATION IMPORTANT Replace oil circuit return line (2) and sealing ring.
Coat sealing ring with engine oil.
 
    TORQUE SPECIFICATION Bolt, oil return line to turbocharger/crankcase *BA09.40-P-1003-01ZA 
    SPECIAL TOOL Assembly tool Fig 1
4.2 Remove screw (3) from the left or right exhaust gas turbocharger (1) and remove oil circuit return line (2) from the left or right exhaust gas turbocharger (1). Engine 178.9 in model 190.381  
REFER TO CAPACITIES & SPECIFICATIONS Specified engine oils for Cars, Vans (service) - Overview   BB00.40-P-0223-02A
    INSTALLATION IMPORTANT Replace oil circuit return line (2) and sealing ring.
Coat sealing ring with engine oil.
 
    TORQUE SPECIFICATION Bolt, oil return line to turbocharger/crankcase *BA09.40-P-1003-01ZA 
    SPECIAL TOOL Assembly tool Fig 1
5 Install in the reverse order    
TURBOCHARGER

Number Designation Engine 176 Engine 177
BA09.40-P-1003-01ZA Bolt, oil return line to turbocharger/crankcase Nm 9 9
TURBOCHARGER

Number Designation Engine 178
BA09.40-P-1003-01ZA Bolt, oil return line to turbocharger/crankcase Nm 9
Fig 1: Identifying Assembly Tool (000 589 93 63 00)
G12939678Courtesy of MERCEDES-BENZ USA