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Home >> Mercedes Benz >> 2021 >> C63 AMG 2D Convertible >> Repair and Diagnosis >> Engine Mechanical >> Cooling System (Mechanical) >> Engine Cooling System -- 205 Chassis >> Testing & Repair >> Remove/Install Coolant Line To Low-Temperature Circuit Expansion Reservoir - AR20.20-P-7442MNA

Remove/Install Coolant Line To Low-Temperature Circuit Expansion Reservoir - AR20.20-P-7442MNA

Engine 176 in model 463 

up to model year 2019 

Engine 177 in model 205 

Shown on ENGINE 177 

Fig 1: Coolant Line To Low-Temperature Circuit Expansion Reservoir Component Location - Model 205 W/ Engine 177
G14814351Courtesy of MERCEDES-BENZ USA

Shown on engine 176 

G14814352Courtesy of MERCEDES-BENZ USA
REMOVINGINSTALLING Remove/install     
1 Remove lower engine compartment lining Engine 176 in model 463 as of model year 2016 up to model year 2019 except code ZQ0 (G 500 4x42 ) AR61.20-P-1105GW
    Engine 177 in model 205 AR61.20-P-1105LW
2 Drain coolant from low-temperature circuit Engine 176 in model 463 up to model year 2019 AR09.41-P-6834MNF
    Engine 177 in model 205 AR09.41-P-6834MNA
3 Remove left-hand air filter housing   AR09.10-P-1150MNA
4 Remove right air filter housing   AR09.10-P-1150MNA
5 Remove left intake air duct upstream of the left air filter housing Engine 176 in model 463 up to model year 2019  
6 Unclip vent line (2) at coolant line (1) to low-temperature circuit expansion reservoir (4) Engine 177 in model 205  
7 Detach coolant hose (3) from low-temperature circuit expansion reservoir (4)    
8 Detach low-temperature circuit expansion reservoir (4) and place to one side with connected lines Engine 177 in model 205 AR09.41-P-0050MNG
    Engine 176 in model 463 up to model year 2019 AR09.41-P-0001MNA
9.1 Detach coolant hose (5) from coolant line (1) to low-temperature circuit expansion reservoir (4) Engine 177 in model 205  
    SPECIAL TOOL Hose clamp pliers Fig 2
9.2 Detach coolant hose (5) from the lower coolant line Engine 176 in model 463 up to model year 2019  
    SPECIAL TOOL Hose clamp pliers Fig 2
10 Unclip lines (9) from bracket (10) Engine 176 in model 463 up to model year 2019  
11 Unscrew screws/bolts (11) and remove bracket (10) Engine 176 in model 463 up to model year 2019  
12 Remove bolts (6)    
13 Unclip vacuum line (7)    
14 Detach vacuum line (7) on left and right exhaust gas turbocharger and place to one side    
15 Open mounting clamps (8) and pull coolant line (1) to the low-temperature circuit expansion reservoir (4) from the left and right charge air cooler INSTALLATION IMPORTANT Replace mounting clamps (8) and sealing rings.  
16 Pull out coolant line (1) to low-temperature circuit expansion reservoir (4) upwards    
17 Install in the reverse order    
INSPECT Check     
WARNING Risk of accident  from vehicle starting off by itself when engine running. Risk of injury  (bruises and burns) resulting from working on the engine while it is being started or when it is running. Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. AS00.00-Z-0005-01A
18 Perform an engine test run and check low-temperature circuit cooling system for leaktightness    
Fig 2: Identifying Hose Clamp Pliers (003 589 03 37 00)
G11065562Courtesy of MERCEDES-BENZ USA