Remove/Install Fan For Headlamp Unit - AR82.10-P-4742LW
Model 205
with code 640 (High-performance LED)
Model 205
with code 641 (Headlamps, LED, dynamic, left-side traffic)
Model 205
with code 642 (Headlamps, LED, dynamic, right-side traffic)
Shown on the left front lamp unit (E1)
| Risk of injury caused by burns to skin and eyes, risk of poisoning caused by inhaling vapors when working with plastics | Wear protective gloves and safety glasses. Ensure that the work area is adequately ventilated. | AS00.00-Z-0001-02A | |
| Information on preventing damage to electronic components due to electrostatic discharge | AH54.00-P-0001-01A | ||
| Remove | |||
| 1 | Remove left front lamp unit (E1) or right front lamp unit (E2) | AR82.10-P-4730LW | |
| 2.1 | Cut open housing of left front lamp unit (E1) or right front lamp unit (E2) within the bar (1), along the notch using a hot knife | When removing left front lamp unit fan motor 1 (E1m4) or right front lamp unit fan motor 1 (E2m4). If the cap (5) is not fitted. | |
| 000 588 03 84 00 Hot knife | WS82.00-P-0026B | ||
The bar (1) may not be damaged. Otherwise the housing may become leaky. Carefully cut open the housing. Otherwise components in the housing may become damaged. |
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| 2.2 | Remove screws/bolts (4) and remove cap (5) | If the cap (5) is fitted. | |
| 3 | Disconnect electrical connection (2) | When removing left front lamp unit fan motor 1 (E1m4) or right front lamp unit fan motor 1 (E2m4). | |
| 4 | Loosen mounting clamp (3) and remove left front lamp unit fan motor 1 (E1m4) or right front lamp unit fan motor 1 (E2m4) | When removing left front lamp unit fan motor 1 (E1 m4) or right front lamp unit fan motor 1 (E2m4). | |
| 5 | Remove left front exterior lights LED actuation module (E1 n7) or right front exterior lights LED actuation module (E2n7) | When removing left front lamp unit fan motor 2 (E1m5) or right front lamp unit fan motor 2 (E2m5). |
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| AR82.10-P-4650LW | |||
| 6 | Remove bolt (6) | When removing left front lamp unit fan motor 2 (E1m5) or right front lamp unit fan motor 2 (E2m5). | |
| 7 | Pull left front lamp unit fan motor 2 (E1m5) or right front lamp unit fan motor 2 (E2m5) out until electrical connector (7) can be disconnected | When removing left front lamp unit fan motor 2 (E1m5) or right front lamp unit fan motor 2 (E2m5). | |
| 8 | Disconnect electrical connector (7) | When removing left front lamp unit fan motor 2 (E1m5) or right front lamp unit fan motor 2 (E2m5). | |
| 9 | Remove fan motor 2, left front lamp unit (E1m5) or fan motor 2, right front lamp unit (E2m5) | When removing left front lamp unit fan motor 2 (E1m5) or right front lamp unit fan motor 2 (E2m5). | |
| Install | |||
| 10 | Connect electrical connector (7) to fan motor 2, left front lamp unit (E1m5) or fan motor 2, right front lamp unit (E2m5) | When installing fan motor 2, left front lamp unit (E1m5) or fan motor 2, right front lamp unit (E2m5). | |
| 11 | Position fan motor 2, left front lamp unit (E1m5) or fan motor 2, right front lamp unit (E2m5) and tighten with screw/bolt (6) | When installing fan motor 2, left front lamp unit (E1m5) or fan motor 2, right front lamp unit (E2m5). | |
| 12 | Install left front actuation module, LED exterior lighting (E1n7) or right front actuation module, LED exterior lighting (E2n7) | When installing fan motor 2, left front lamp unit (E1m5) or fan motor 2, right front lamp unit (E2m5). |
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| AR82.10-P-4650LW | |||
| 13 | Insert fan motor 1, left front lamp unit (E1m4) or fan motor 1, right front lamp unit (E2m4) | When installing fan motor 1, left front lamp unit (E1m4) or fan motor 1, right front lamp unit (E2m4). | |
| 14 | Install mounting clamp (3) | When installing fan motor 1, left front lamp unit (E1m4) or fan motor 1, right front lamp unit (E2m4). | |
| 15 | Connect electrical connector (2) | When installing fan motor 1, left front lamp unit (E1m4) or fan motor 1, right front lamp unit (E2m4). | |
| 16 | Position cap (5) on bar (1) and tighten with screws/bolts (4) | When installing fan motor 1, left front lamp unit (E1m4) or fan motor 1, right front lamp unit (E2m4). |
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The cap (5) must be positioned exactly on the bar (1) and tightened with screws/bolts (4). Otherwise the housing of the lamp unit (E1, E2) may become leaky. |
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| 17 | Install left front lamp unit (E1) and right front lamp unit (E2) | AR82.10-P-4730LW |