Remove/Install Soft Top Canvas - AR77.31-P-1001LWR
Model 205.4
Model 238.4
Shown on left side of vehicle on model 205.4
Shown on left side of vehicle on model 205.4
Shown on left side of vehicle on model 205.4
Shown on left side of vehicle on model 205.4
| Risk of injury. Moving parts can pinch, crush or, in extreme cases even sever extremities. | No parts of the body or limbs should be within the operating area of mechanical components when moving components. | AS00.00-Z-0009-01A | |
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. |
AS00.00-Z-0017-01A | |
| Remove/install | |||
| 1 | Remove headliner | AR68.30-P-4300LWR | |
| 2 | Unhook electrical wiring harness (2) from soft top canvas (1) | ||
| 3 | Release electrical wiring harness of dome lamp from soft top canvas (1) | Model 238.4 | |
| 4 | Knock off rivets (3) on left and right tab (4) and remove rivet residues | ||
| 5 | Loosen left and right shackle (4) | ||
| 6 | Remove adhesive strips on cable ends of left and right soft top canvas tensioning cable (5) and detach cable ends | ||
| 7 | Pull left and right soft top canvas tension cable (5) out of front shackle (6) toward rear | ||
| 8 | Unhook edge stripping (7) and unhook soft top canvas (1) from hooks (8) | ||
| 9 | Knock off rivet (9) on shackle (10) and front lateral cable (11) on left and right side of vehicle and remove rivet residues | ||
| 10 | Unhook expansion rivet (14) on left and right side of vehicle and unhook shackle (15) | ||
| 11 | Loosen seal (12) on left and right rail (13) | ||
| 12 | Pry out terminal strip (16) on left and right rail (13) | Align terminal strip (16) on rail (13) at top and press into end stop. |
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| 13 | Move soft top manually to repair position R2 | AR77.30-P-1030LWR | |
| 14 | Knock off rivet (18) on left and right rear lateral cable (19) and remove rivet residues | ||
| 15 | Pull left and right soft top canvas tension cable (5) out of rear shackle (20) toward rear | ||
| 16 | Loosen seal (12) from soft top bow (21) and remove | ||
| 17 | Detach edge stripping (25) from soft top bow (21) | ||
| 18 | Support soft top bow (21) using suitable aids (26) and raise soft top canvas (1) at rear | ||
| 19 | Disconnect electrical connector (27) on left and right side of vehicle and expose electrical line | ||
| 20 | Unscrew bolt (28) on left and right retaining frame (29) on rear window (30) and fold rear window (30) upward | ||
| 21 | Knock rivet (31) off of left and right shackle (32) and remove rivet residues | Model 205.4 | |
| 22 | Fold rear window (30) toward front | ||
| 23 | Knock off rivets (33) on left and right on soft top bow (34) and remove rivet residues | ||
| 24 | Remove left and right stop plugs (35) from rear soft top bow (34) and collect rivet residues | Model 205.4 | |
| 25 | Detach soft top canvas (1) on the front three soft top bows | Center soft top canvas (1) together with a helper. The openings in the fabric tabs must coincide with the bores on the soft top bow. |
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| 26 | Remove soft top canvas (1) | ||
| 27 | Install in the reverse order |