Remove/Install Headliner - AR68.30-P-4300LWR
Model 205.4
Model 238.4
MODIFICATION NOTES
| 04.09.2019 | Method completely revised. | AR68.30-P-4303-01LWR |
Shown on the left side of vehicle
Shown on model 205.4
| Risk of injury. Moving parts can pinch, crush or, in extreme cases even sever extremities. | No parts of the body or limbs should be within the operating area of mechanical components when moving components. | AS00.00-Z-0009-01A | |
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. | AS00.00-Z-0017-01A | |
| Remove/install | |||
| 1 | Remove paneling from soft top at front | AR68.30-P-4320LWR | |
| 2 | Move soft top to repair position R3 | AR77.30-P-1030LWR | |
| 3 | Remove dome lamp | Model 238.4 | |
| 4 | Mark installation position of bolts (2) on strip (3) | ||
| 5 | Unscrew bolts (2) from strip (3) | ||
| 6 | Remove seal (4) on outer left and right on rails (5) and remove together with strip (3) | ||
| 7 | Mark installation position of bolts (6) on rails (5) | ||
| 8 | Unscrew screws (6) and remove rails (5) | Align rails (5) according to markings. |
|
| 9 | Unhook headliner (1) at front from hooks (arrows) | ||
| 10 | Knock off rivet (8) and remove rivet residues | ||
| 11 | Remove tensioning cables on headliner (1) from soft top frame | AR68.30-P-4303-01LWR | |
| 12 | Remove expansion rivet (9) on front retaining strip (10) and detach front retaining strip (10) from front soft top bow (11) | ||
| 13 | Remove expansion rivet (9) on center retaining strip (12) and detach center retaining strip (12) from center soft top bow (13) | ||
| 14 | Remove expansion rivet (9) on rear retaining strip (14) and detach rear retaining strip (14) from rear soft top bow (15) | ||
| 15 | Move soft top manually to repair position R2 | AR77.30-P-1030LWR | |
| 16 | Remove expansion rivet (16) from headliner (1) at rear | Screws are installed instead of expansion rivets (16). |
|
| 17 | Remove piping (17) from soft top bow (18) | ||
| 18 | Remove piping (19) from rear window (20) | ||
| 19 | Remove headliner (1) from vehicle interior | ||
| 20 | Install in the reverse order |