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Remove/Install Brake Lines - AR42.10-P-0020B

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Model 117, 118, 156, 166, 167, 172, 176, 177, 204, 205, 206, 207, 212, 213, 216, 217, 218, 221, 222, 223, 231, 238, 242, 243, 246, 247, 251, 253, 257, 290, 292, 293 

Shown on brake line (2) with line diameter of 4.75 mm (d) 

G13746436Courtesy of MERCEDES-BENZ USA
G13746437Courtesy of MERCEDES-BENZ USA
CAUTION Risk of poisoning  from swallowing brake fluid. Risk of injury  from skin and eye contact with brake fluid Only pour brake fluid into suitable and appropriately marked containers. Wear protective clothing and eye protection when handling brake fluid. AS42.50-Z-0001-01A 
  Notes on handling, transport and storage of composite brake disks   AH42.10-P-9406-12LF 
  Notes on handling, transport and storage of ceramic brake disks   AH42.10-P-9406-13A 
  Brake fluid notes   AH42.50-P-0001-01A 
  Notes on repairs to brake system   AH42.00-P-0003-01A 
  Notes on safety-relevant components   AH00.00-Z-0019-01A
REMOVING Remove     
1 Raise vehicle.   AR00.60-P-1006A
2 Expose installation space of the corresponding brake line (2).    
3 Clean respective brake line connections. NOTES
Thoroughly clean area around connecting points before opening hydraulic system. Otherwise minute dirt particles in the hydraulic component parts can result in malfunctions and total failure of the hydraulic system.
IMPORTANT Only use clean, lint free rags and cleaner free of mineral oil.
Do not use any compressed air for cleaning when the brake system is open.
Assembly cleaner		 *BR00.45-Z-1028-04A 
4 Remove respective brake line (2) or section of brake line (2). IMPORTANT Always completely replace brake lines (2) with a line diameter of 5.25 mm from master brake cylinder to hydraulic unit and brake lines (2) with flexible section.
IMPORTANT A partial replacement is only permissible for brake lines (2) with a line diameter of 4.75 mm (d) or 4.95 mm (wheel line). For brake lines (2) with a line diameter of 4.75 mm (d) or 4.95 mm (wheel line), 2 additional connecting points per brake line (2) are permissible.		  
5 Seal respective connection fittings and brake lines (2) with suitable stop plugs. SPECIAL TOOL Record plug Fig 4
  Prepare painted brake line (2) with line 1 diameter of 4.75 mm (d), 4.95 mm and 5.25 mm     
6 Match length of new brake line (2) to old brake line (2) with the pipe cutter. SPECIAL TOOL Flaring tool Fig 2
7 Separate new brake line (2) into sections using pipe cutter. If required for installation. Not for brake lines (2) with a line diameter of 5.25 mm.
IMPORTANT 2 connecting points per new brake line (2) are permissible.
IMPORTANT The connecting point must be in perfect condition and it must not be soiled.
Flaring tool		 Fig 2
8 Slide retaining screws (1) onto brake line (2). IMPORTANT Use specified line connectors only.  
9 Determine diameter of new brake line (2). IMPORTANT Depending on the coating, brake lines (2) with a line diameter of 4.75 mm (d), a line diameter 4.95 mm or a line diameter 5.25 mm are used.  
10 Flange brake line (2) (C).   AR42.10-P-0027-01D 
IMPORTANT Brake lines (2) with a line diameter of 4.75 mm (d) are flanged (C) without peeling (A) and without pre-flanging (B). Brake lines (2) with a line diameter of 4.95 mm and a line diameter of 5.25 mm must be peeled (A), pre-flanged (B) and flanged (C).
IMPORTANT Make F-flange 115° (a) in accordance with DIN 74234.
TORQUE SPECIFICATION Screw, clamping plate to flanging tool kit		 *BA42.00-P-1003-05A 
TORQUE SPECIFICATION Stamp holder in flanging tool kit (post- flanging) *BA42.00-P-1002-05A 
TORQUE SPECIFICATION Stamp holder in flanging tool kit (pre- flanging) *BA42.00-P-1001-05A 
ATE brake cylinder paste, article no.: 03.99020501.2 *BR00.45-Z-1078-06A 
SPECIAL TOOL Flaring tool Fig 2
11 Adapt new brake line (2) with a bending tool so that it follows the routing path of the old brake line (2). IMPORTANT The bending radius must not be less than 13 mm.  
SPECIAL TOOL Flaring tool Fig 2
INSTALLING Install     
12 Install new brake line (2).
Note on calculation of tightening torque when using insertion or socket tools with various effective lengths		   AH00.00-P-0015-01CW
IMPORTANT When routing the brake line (2) make sure there is sufficient distance to other components. There must be no stress, kinking and line narrowing.
IMPORTANT Use specified line connectors only.
TORQUE SPECIFICATION Model 206Retaining screw, brake line to threaded socket		 *BA42.10-P-1005-04O 
TORQUE SPECIFICATION Model 206Retaining screw, brake line to hydraulic unit *BA42.10-P-1004-04O 
TORQUE SPECIFICATION Model 206Retaining screw, brake line to master brake cylinder *BA42.10-P-1003-04O 
TORQUE SPECIFICATION Model 206Retaining screw, brake line to brake hose *BA42.10-P-1001-04O 
TORQUE SPECIFICATION Model 223
except code Z07 (B7 armoring on special protection version) Model 223
with code Z07 (B7 armoring on special protection version) Retaining screw, brake line to brake hose		 *BA42.10-P-1003-04R 
TORQUE SPECIFICATION Model 223
except code Z07 (B7 armoring on special protection version)
Model 223
with code Z07 (B7 armoring on special
protection version) Retaining screw, brake line to threaded socket		 *BA42.10-P-1004-04R 
TORQUE SPECIFICATION Model 223
except code Z07 (B7 armoring on special protection version)
Model 223
with code Z07 (B7 armoring on special protection version) Retaining screw, brake line to master brake cylinder		 *BA42.10-P-1002-04R 
TORQUE SPECIFICATION Model 223
except code Z07 (B7 armoring on special protection version)
Model 223
with code Z07 (B7 armoring on special protection version) Retaining screw, brake line to hydraulic unit		 *BA42.10-P-1001-04R 
TORQUE SPECIFICATION Model 221 (except 221.074/077/174/177/179) Union nut, brake line to T-piece *BA42.10-P-1009-04K 
TORQUE SPECIFICATION Model 213, 238, 257, 290, 293Retaining screw, brake line to threaded socket *BA42.10-P-1005-04P 
TORQUE SPECIFICATION Model 213, 238, 257, 290, 293Retaining screw, brake line to hydraulic unit *BA42.10-P-1004-04P 
TORQUE SPECIFICATION Model 213, 238, 257, 290, 293Retaining screw, brake line to master brake cylinder *BA42.10-P-1003-04P 
TORQUE SPECIFICATION Model 166, 167, 292Brake pipe to master brake cylinder *BA42.10-P-1003-04J 
TORQUE SPECIFICATION Model 216, 221Union nut, brake line to brake caliper *BA42.10-P-1010-04K 
TORQUE SPECIFICATION Model 216, 221Union nut, brake line to hydraulic unit *BA42.10-P-1004-04K 
TORQUE SPECIFICATION Model 216, 221Union nut, brake line to master brake cylinder *BA42.10-P-1003-04K 
TORQUE SPECIFICATION Model 205, 253Retaining screw, brake line to threaded socket *BA42.10-P-1005-04O 
TORQUE SPECIFICATION Model 205, 253Retaining screw, brake line to hydraulic unit *BA42.10-P-1004-04O 
TORQUE SPECIFICATION Model 205, 253Retaining screw, brake line to master brake cylinder *BA42.10-P-1003-04O 
TORQUE SPECIFICATION Model 217, 222Retaining screw, brake line to brake line (connecting point) *BA42.10-P-1008-04N 
TORQUE SPECIFICATION Model 217, 222Retaining screw, brake line to threaded socket *BA42.10-P-1005-04N 
TORQUE SPECIFICATION Model 217, 222Retaining screw, brake line to hydraulic unit *BA42.10-P-1004-04N 
TORQUE SPECIFICATION Model 217, 222Retaining screw, brake line to master brake cylinder *BA42.10-P-1003-04N 
TORQUE SPECIFICATION Model 117, 156, 172, 176, 204, 207, 212, 218, 231, 242, 246Retaining screw, brake line to threaded socket *BA42.10-P-1005-04L 
TORQUE SPECIFICATION Model 117, 156, 172, 176, 204, 207, 212, 218, 231, 242, 246Retaining screw, brake line to hydraulic unit *BA42.10-P-1004-04L 
TORQUE SPECIFICATION Model 117, 156, 172, 176, 204, 207, 212, 218, 231, 242, 246Retaining screw, brake line to master brake cylinder *BA42.10-P-1003-04L 
TORQUE SPECIFICATION Model 118, 177, 243, 247 Retaining screw brake line to threaded socket *BA42.10-P-1003-04Q 
TORQUE SPECIFICATION Model 118, 177, 243, 247 Retaining screw brake line to master brake cylinder *BA42.10-P-1002-04Q 
TORQUE SPECIFICATION Model 118, 177, 243, 247 Retaining screw brake line to hydraulic unit *BA42.10-P-1001-04Q 
TORQUE SPECIFICATION Model 251 Brake pipe to master brake cylinder *BA42.10-P-1003-14A 
TORQUE SPECIFICATION Model 251 Brake line to floating brake caliper *BA42.10-P-1001-14A 
TORQUE SPECIFICATION Model 251 Brake line to brake hose *BA42.10-P-1002-14A 
TORQUE SPECIFICATION Model 213, 238, 257, 290, 293Retaining screw, brake line to brake hose *BA42.10-P-1001-04P 
TORQUE SPECIFICATION Model 118, 177, 243, 247 Retaining screw brake line to brake hose *BA42.10-P-1004-04Q 
TORQUE SPECIFICATION Model 217, 222Retaining screw, brake line to brake hose *BA42.10-P-1001-04N 
TORQUE SPECIFICATION Model 205, 253Retaining screw, brake line to brake hose *BA42.10-P-1001-04O 
TORQUE SPECIFICATION Model 117, 156, 172, 176, 204, 207, 212, 218, 231, 242, 246Retaining screw, brake line to brake hose *BA42.10-P-1001-04L 
TORQUE SPECIFICATION Model 216, 221Retaining screw, brake line to brake hose *BA42.10-P-1001-04K 
TORQUE SPECIFICATION Model 166, 167, 292Brake line to brake hose *BA42.10-P-1002-04J 
SPECIAL TOOL Adapter coupling Fig 1
SPECIAL TOOL Torque tool set Fig 3
13 Check surface of new brake line (2) for damage from scratches and paint damage. If there is a problem,
↓
repair the paint damage.
Zinc dust paint spray can		 *BR00.45-Z-1055-07A 
14 Wax all connections of brake lines (2). IMPORTANT Use commercially available wax.  
15 Bleed brake system. Model 206 AR42.10-P-0010WT
Model 223 AR42.10-P-0010S
Model 167 AR42.10-P-0010ME
Model 213, 238 AR42.10-P-0010LWE 
Model 257, 290 AR42.10-P-0010FR
Model 118, 177, 243, 247 AR42.10-P-0010MFA
Model 205, 253, 293 AR42.10-P-0010LW 
Model 217, 222 AR42.10-P-0010LF
Model 231 AR42.10-P-0010RK
Model 166, 172, 204, 292 AR42.10-P-0010CW
Model 207, 212, 218 AR42.10-P-0010EW
Model 117, 156, 176, 242, 246 AR42.10-P-0010NKB
Model 251 AR42.10-P-0010RT
Model 216, 221 AR42.10-P-0010SX
16 Perform brake test on test stand.    
REFER TO MAINTENANCE   Model 206, 223 AP42.00-P-4290BS
REFER TO MAINTENANCE   Model 117, 118, 156, 166, 167, 172, 176, 177, 204, 205, 207, 212, 213, 216, 217, 218, 221, 222, 231, 238, 242, 246, 247, 251, 253, 257, 290, 292, 293 AP42.00-P-4290BA
REFER TO MAINTENANCE   Model 243 AP42.00-P-4290EQ
TIGHTENING TORQUES FOR TOOLS

Number Designation Model all (CAR, Light transporter)
BA42.00-P-1001-05A Stamp holder in flanging tool kit (pre-flanging) Nm 20
TIGHTENING TORQUES FOR TOOLS

Number Designation Model all (CAR, Light transporter)
BA42.00-P-1002-05A Stamp holder in flanging tool kit (post-flanging) Nm 40
TIGHTENING TORQUES FOR TOOLS

Number Designation Model all (CAR, Light transporter)
BA42.00-P-1003-05A Screw, clamping plate to flanging tool kit Nm 15
BRAKE LINES, BRAKE HOSES

Number Designation Model 216 (except 216.374/377/379 Model 216.374/377/379)
BA42.10-P-1001-04K Retaining screw, brake line to brake hose Nm 17 17
BRAKE LINES, BRAKE HOSES

Number Designation Model 221 (except 221.074/077/174/177/179) Model 221.074/077/174/177/179
BA42.10-P-1001-04K Retaining screw, brake line to brake hose Nm 17 17
BRAKE LINES, BRAKE HOSES

Number Designation Model 117 Model 156
BA42.10-P-1001-04L Retaining screw, brake line to brake hose Nm 16 16
BRAKE LINES, BRAKE HOSES

Number Designation Model 172 Model 176
BA42.10-P-1001-04L Retaining screw, brake line to brake hose Nm 16 16
BRAKE LINES, BRAKE HOSES

Number Designation Model 204 Model 207
BA42.10-P-1001-04L Retaining screw, brake line to brake hose Nm 16 16
BRAKE LINES, BRAKE HOSES

Number Designation Model 212 (except 212.076/092/276/292) Model 212.076/092/276/292
BA42.10-P-1001-04L Retaining screw, brake line to brake hose Nm 16 16
BRAKE LINES, BRAKE HOSES

Number Designation Model 218 (except 218.376/392/976/992) Model 218.376/392/976/992
BA42.10-P-1001-04L Retaining screw, brake line to brake hose Nm 16 16
BRAKE LINES, BRAKE HOSES

Number Designation Model 231 Model 242
BA42.10-P-1001-04L Retaining screw, brake line to brake hose Nm 16 16
BRAKE LINES, BRAKE HOSES

Number Designation Model 246
BA42.10-P-1001-04L Retaining screw, brake line to brake hose Nm 16
BRAKE LINES, BRAKE HOSES

Number Designation Model 217.364/382/384/385/482 Model 217.377/378/379/477/478/479
BA42.10-P-1001-04N Retaining screw, brake line to brake hose Nm 16 16
BRAKE LINES, BRAKE HOSES

Number Designation Model 222 (except 222.077/177/178/179/187/188) Model 222.077/177/178/179/187/188
A42.10-P-1001-04N Retaining screw, brake line to brake hose Nm 16 16
BRAKE LINES, BRAKE HOSES

Number Designation Model 205 (except 205.086/087/286/287/386/387/486/487) Model 206.087/287
BA42.10-P-1001-04O Retaining screw, brake line to brake hose Nm 16 14
BRAKE LINES, BRAKE HOSES

Number Designation Model 206 (except 206.087/287) Model 205.086/087/286/287/386/387/486/487
BA42.10-P-1001-04O Retaining screw, brake line to brake hose Nm 14 16
BRAKE LINES, BRAKE HOSES

Number Designation Model 253
BA42.10-P-1001-04O Retaining screw, brake line to brake hose Nm 16
BRAKE LINES, BRAKE HOSES

Number Designation Model 213 except code B06/B07 Model 213 with code B06/B07
BA42.10-P-1001-04P Retaining screw, brake line to brake hose Nm 14 14
BRAKE LINES, BRAKE HOSES

Number Designation Model 238 Model 257
BA42.10-P-1001-04P Retaining screw, brake line to brake hose Nm 14 14
BRAKE LINES, BRAKE HOSES

Number Designation Model 290.658/659/661 except code B07/U69 Model 290.658/659/661 with code B07/U69, model 290.679/688/689
BA42.10-P-1001-04P Retaining screw, brake line to brake hose Nm 14 14
BRAKE LINES, BRAKE HOSES

Number Designation Model 293
BA42.10-P-1001-04P Retaining screw, brake line to brake hose Nm 14
BRAKE LINES

Number Designation Model 118 Model 177
BA42.10-P-1001-04Q Retaining screw, brake line to hydraulic unit Nm 16 16
BRAKE LINES

Number Designation Model 243 Model 247
BA42.10-P-1001-04Q Retaining screw, brake line to hydraulic unit Nm 16 16
BRAKE LINES, BRAKE HOSES

Number Designation Model 223 except code Z07 Model 223 with code Z07
BA42.10-P-1001-04R Retaining screw, brake line to hydraulic unit Nm 16 16
BRAKE HOSES, BRAKE LINES

Number Designation Model 251
BA42.10-P-1001-14A Brake line to floating brake caliper Nm 22
BRAKE LINES, BRAKE HOSES

Number Designation Model 166 Model 167
BA42.10-P-1002-04J Brake line to brake hose Nm 14 14
BRAKE LINES, BRAKE HOSES

Number Designation Model 292
BA42.10-P-1002-04J Brake line to brake hose Nm 14
BRAKE LINES

Number Designation Model 118 Model 177
BA42.10-P-1002-04Q Retaining screw, brake line to master brake cylinder Nm 16 16
BRAKE LINES

Number Designation Model 243 Model 247
BA42.10-P-1002-04Q Retaining screw, brake line to master brake cylinder Nm 16 16
BRAKE LINES, BRAKE HOSES

Number Designation Model 223 except code Z07 Model 223 with code Z07
BA42.10-P-1002-04R Retaining screw, brake line to master brake cylinder Nm 16 16
BRAKE HOSES, BRAKE LINES

Number Designation Model 251
BA42.10-P-1002-14A Brake line to brake hose Nm 16
BRAKE LINES, BRAKE HOSES

Number Designation Model 166 Model 167
BA42.10-P-1003-04J Brake pipe to master brake cylinder Nm 18 16
BRAKE LINES, BRAKE HOSES

Number Designation Model 292
BA42.10-P-1003-04J Brake pipe to master brake cylinder Nm 16
BRAKE LINES, BRAKE HOSES

Number Designation Model 216 (except 216.374/377/379) Model 216.374/377/379
BA42.10-P-1003-04K Union nut, brake line to master brake cylinder Nm 17 17
BRAKE LINES, BRAKE HOSES

Number Designation Model 221 (except 221.074/077/174/177/179) Model 221.074/077/174/177/179
BA42.10-P-1003-04K Union nut, brake line to master brake cylinder Nm 17 17
BRAKE LINES, BRAKE HOSES

Number Designation Model 117 Model 156
BA42.10-P-1003-04L Retaining screw, brake line to master brake cylinder Ø 4.75 mm Nm 16 16
Ø 6.00 mm Nm 16 16
Ø 8.00 mm Nm 16 16
BRAKE LINES, BRAKE HOSES

Number Designation Model 172 Model 176
BA42.10-P-1003-04L Retaining screw, brake line to master brake cylinder Ø 4.75 mm Nm 16 16
Ø 6.00 mm Nm 16 16
Ø 8.00 mm Nm 16 16
BRAKE LINES, BRAKE HOSES

Number Designation Model 204 Model 207
BA42.10-P-1003-04L Retaining screw, brake line to master brake cylinder Ø 4.75 mm Nm 16 16
Ø 6.00 mm Nm 16 16
Ø 8.00 mm Nm 16 16
BRAKE LINES, BRAKE HOSES

Number Designation Model 212 (except 212.076/092/276/292) Model 212.076/092/276/292
BA42.10-P-1003-04L Retaining screw, brake line to master brake cylinder Ø 4.75 mm Nm 16 16
Ø 6.00 mm Nm 16 16
Ø 8.00 mm Nm 16 16
BRAKE LINES, BRAKE HOSES

Number Designation Model 218 (except 218.376/392/976/992) Model 218.376/392/976/992
BA42.10-P-1003-04L Retaining screw, brake line to master brake cylinder Ø 4.75 mm Nm 16 16
Ø 6.00 mm Nm 16 16
Ø 8.00 mm Nm 16 16
BRAKE LINES, BRAKE HOSES

Number Designation Model 231 Model 242
BA42.10-P-1003-04L Retaining screw, brake line to master brake cylinder Ø 4.75 mm Nm 16 16
Ø 6.00 mm Nm 16 16
Ø 8.00 mm Nm 16 16
BRAKE LINES, BRAKE HOSES

Number Designation Model 246
BA42.10-P-1003-04L Retaining screw, brake line to master brake cylinder Ø 4.75 mm Nm 16
Ø 6.00 mm Nm 16
Ø 8.00 mm Nm 16
BRAKE LINES, BRAKE HOSES

Number Designation Model 217.364/382/384/385/482 Model 217.377/378/379/477/478/479
BA42.10-P-1003-04N Retaining screw, brake line to master brake cylinder Ø 4.75 mm Nm 18 18
Ø 6.00 mm Nm 16 16
Ø 8.00 mm Nm 24 24
BRAKE LINES, BRAKE HOSES

Number Designation Model 222 (except 222.077/177/178/179/187/188) Model 222.077/177/178/179/187/188
BA42.10-P-1003-04N Retaining screw, brake line to master brake cylinder Ø 4.75 mm Nm 18 18
Ø 6.00 mm Nm 18 18
Ø 8.00 mm Nm 24 24
BRAKE LINES, BRAKE HOSES

Number Designation Model 205 (except 205.086/087/286/287/386/387/486/487) Model 206.087/287
BA42.10-P-1003-04O Retaining screw, brake line to master brake cylinder Ø 4.75 mm Nm 18 -
Ø 6.00 mm Nm 18 16
Ø 8.00 mm Nm 24 -
BRAKE LINES, BRAKE HOSES

Number Designation Model 206 (except 206.087/287) Model 205.086/087/286/287/386/387/486/487
BA42.10-P-1003-04O Retaining screw, brake line to master brake cylinder Ø 4.75 mm Nm - 18
Ø 6.00 mm Nm 16 18
Ø 8.00 mm Nm - 24
BRAKE LINES, BRAKE HOSES

Number Designation Model 253
BA42.10-P-1003-04O Retaining screw, brake line to master brake cylinder Ø 4.75 mm Nm 16
Ø 6.00 mm Nm 16
Ø 8.00 mm Nm -
BRAKE LINES, BRAKE HOSES

Number Designation Model 213 except code B06/B07 Model 213 with code B06/B07
BA42.10-P-1003-04P Retaining screw, brake line to master brake cylinder Nm 16 16
BRAKE LINES, BRAKE HOSES

Number Designation Model 238 Model 257
BA42.10-P-1003-04P Retaining screw, brake line to master brake cylinder Nm 16 16
BRAKE LINES, BRAKE HOSES

Number Designation Model 290.658/659/661 except code B07/U69 Model 290.658/659/661 with code B07/U69, model 290.679/688/689
BA42.10-P-1003-04P Retaining screw, brake line to master brake cylinder Nm 16 16
BRAKE LINES, BRAKE HOSES

Number Designation Model 293
BA42.10-P-1003-04P Retaining screw, brake line to master brake cylinder Nm 16
BRAKE LINES

Number Designation Model 118 Model 177
BA42.10-P-1003-04Q Retaining screw, brake line to threaded socket Nm 14 14
BRAKE LINES

Number Designation Model 243 Model 247
BA42.10-P-1003-04Q Retaining screw, brake line to threaded socket Nm 14 14
BRAKE LINES, BRAKE HOSES

Number Designation Model 223 except code Z07 Model 223 with code Z07
BA42.10-P-1003-04R Retaining screw, brake line to brake hose Nm 14 14
BRAKE HOSES, BRAKE LINES

Number Designation Model 251
BA42.10-P-1003-14A Brake pipe to master brake cylinder Nm 18
BRAKE LINES, BRAKE HOSES

Number Designation Model 216 (except 216.374/377/379) Model 216.374/377/379
BA42.10-P-1004-04K Union nut, brake line to hydraulic unit Nm 17 17
BRAKE LINES, BRAKE HOSES

Number Designation Model 221 (except 221.074/077/174/177/179) Model 221.074/077/174/177/179
BA42.10-P-1004-04K Union nut, brake line to hydraulic unit Nm 17 17
BRAKE LINES, BRAKE HOSES

Number Designation Model 117 Model 156
BA42.10-P-1004-04L Retaining screw, brake line to hydraulic Ø 4.75 unit Nm 16 16
Ø 6.00 mm Nm 16 16
Ø 8.00 mm Nm 16 16
BRAKE LINES, BRAKE HOSES

Number Designation Model 172 Model 176
BA42.10-P-1004-04L Retaining screw, brake line to hydraulic unit Ø 4.75 mm Nm 16 16
Ø 6.00 mm Nm 16 16
Ø 8.00 mm Nm 16 16
BRAKE LINES, BRAKE HOSES

Number Designation Model 204 Model 207
BA42.10-P-1004-04L Retaining screw, brake line to hydraulic unit Ø 4.75 mm Nm 16 16
Ø 6.00 mm Nm 16 16
Ø 8.00 mm Nm 16 16
BRAKE LINES, BRAKE HOSES

Number Designation Model 212 (except 212.076/092/276/292) Model 212.076/092/276/292
BA42.10-P-1004-04L Retaining screw, brake line to hydraulic unit Ø 4.75 mm Nm 16 16
Ø 6.00 mm Nm 16 16
Ø 8.00 mm Nm 16 16
BRAKE LINES, BRAKE HOSES

Number Designation Model 218 (except 218.376/392/976/992) Model 218.376/392/976/99 2
BA42.10-P-1004-04L Retaining screw, brake line to hydraulic unit Ø 4.75 mm Nm 16 16
Ø 6.00 mm Nm 16 16
Ø 8.00 mm Nm 16 16
BRAKE LINES, BRAKE HOSES

Number Designation Model 231 Model 242
BA42.10-P-1004-04L Retaining screw, brake line to hydraulic unit Ø 4.75 mm Nm 16 16
Ø 6.00 mm Nm 16 16
Ø 8.00 mm Nm 16 16
BRAKE LINES, BRAKE HOSES

Number Designation Model 246
BA42.10-P-1004-04L Retaining screw, brake line to hydraulic unit Ø 4.75 mm Nm 16
Ø 6.00 mm Nm 16
Ø 8.00 mm Nm 16
BRAKE LINES, BRAKE HOSES

Number Designation Model 217.364/382/384/385/482 Model 217.377/378/379/477/478/479
BA42.10-P-1004-04N Retaining screw, brake line to hydraulic unit Ø 4.75 mm Nm 16 16
Ø 6.00 mm Nm 16 16
Ø 8.00 mm Nm - -
BRAKE LINES, BRAKE HOSES

Number Designation Model 222 (except 222.077/177/178/179/187/188) Model 222.077/177/178/179/187/188
BA42.10-P-1004-04N Retaining screw, brake line to hydraulic unit Ø 4.75 mm Nm 18 18
Ø 6.00 mm Nm 18 18
Ø 8.00 mm Nm 24 24
BRAKE LINES, BRAKE HOSES

Number Designation Model 205 (except 205.086/087/286/287/386/387/486/487) Model 206.087/287
BA42.10-P-1004-04O Retaining screw, brake line to hydraulic unit Ø 4.75 mm Nm 18 16
Ø 6.00 mm Nm 18 -
Ø 8.00 mm Nm 24 -
BRAKE LINES, BRAKE HOSES

Number Designation Model 206 (except 206.087/287) Model 205.086/087/286/28 7/386/387/486/487
BA42.10-P-1004-04O Retaining screw, brake line to hydraulic unit Ø 4.75 mm Nm 16 18
Ø 6.00 mm Nm - 18
Ø 8.00 mm Nm - 24
BRAKE LINES, BRAKE HOSES

Number Designation Model 253
BA42.10-P-1004-04O Retaining screw, brake line to hydraulic unit Ø 4.75 mm Nm 16
Ø 6.00 mm Nm 16
Ø 8.00 mm Nm -
BRAKE LINES, BRAKE HOSES

Number Designation Model 213 except code B06/B07 Model 213 with code B06/B07
BA42.10-P-1004-04P Retaining screw, brake line to hydraulic unit Nm 16 16
BRAKE LINES, BRAKE HOSES

Number Designation Model 238 Model 257
BA42.10-P-1004-04P Retaining screw, brake line to hydraulic unit Nm 16 16
BRAKE LINES, BRAKE HOSES

Number Designation Model 290.658/659/661 except code B07/U69 Model 290.658/659/661 with code B07/U69, model 290.679/688/689
BA42.10-P-1004-04P Retaining screw, brake line to hydraulic unit Nm 16 16
BRAKE LINES, BRAKE HOSES

Number Designation Model 293
BA42.10-P-1004-04P Retaining screw, brake line to hydraulic unit Nm 16
BRAKE LINES

Number Designation Model 118 Model 177
BA42.10-P-1004-04Q Retaining screw, brake line to brake hose Nm 14 14
BRAKE LINES

Number Designation Model 243 Model 247
BA42.10-P-1004-04Q Retaining screw, brake line to brake hose Nm 14 14
BRAKE LINES, BRAKE HOSES

Number Designation Model 223 except code Z07 Model 223 with code Z07
BA42.10-P-1004-04R Retaining screw, brake line to threaded socket Nm 14 14
BRAKE LINES, BRAKE HOSES

Number Designation Model 117 Model 156
BA42.10-P-1005-04L Retaining screw, brake line to threaded socket Nm 16 16
BRAKE LINES, BRAKE HOSES

Number Designation Model 172 Model 176
BA42.10-P-1005-04L Retaining screw, brake line to threaded socket Nm 16 16
BRAKE LINES, BRAKE HOSES

Number Designation Model 204 Model 207
BA42.10-P-1005-04L Retaining screw, brake line to threaded socket Nm 16 16
BRAKE LINES, BRAKE HOSES

Number Designation Model 212 (except 212.076/092/276/292) Model 212.076/092/276/29 2
BA42.10-P-1005-04L Retaining screw, brake line to threaded socket Nm 16 16
BRAKE LINES, BRAKE HOSES

Number Designation Model 218 (except 218.376/392/976/992) Model 218.376/392/976/99 2
BA42.10-P-1005-04L Retaining screw, brake line to threaded socket Nm 16 16
BRAKE LINES, BRAKE HOSES

Number Designation Model 231 Model 242
BA42.10-P-1005-04L Retaining screw, brake line to threaded socket Nm 16 16
BRAKE LINES, BRAKE HOSES

Number Designation Model 246
BA42.10-P-1005-04L Retaining screw, brake line to threaded socket Nm 16
BRAKE LINES, BRAKE HOSES

Number Designation Model 217.364/382/384/385/482 Model 217.377/378/379/477/478/479
BA42.10-P-1005-04N Retaining screw, brake line to threaded socket Nm 16 16
BRAKE LINES, BRAKE HOSES

Number Designation Model 222 (except 222.077/177/178/179/187/188) Model 222.077/177/178/179/187/188
BA42.10-P-1005-04N Retaining screw, brake line to threaded socket Nm 16 16
BRAKE LINES, BRAKE HOSES

Number Designation Model 205 (except 205.086/087/286/287/386/387/486/487) Model 206.087/287
BA42.10-P-1005-04O Retaining screw, brake line to threaded socket Nm 16 14
BRAKE LINES, BRAKE HOSES

Number Designation Model 206 (except 206.087/287) Model 205.086/087/286/287/386/387/486/487
BA42.10-P-1005-04O Retaining screw, brake line to threaded socket Nm 14 16
BRAKE LINES, BRAKE HOSES

Number Designation Model 253
BA42.10-P-1005-04O Retaining screw, brake line to threaded socket Nm 16
BRAKE LINES, BRAKE HOSES

Number Designation Model 213 except code B06/B07 Model 213 with code B06/B07
BA42.10-P-1005-04P Retaining screw, brake line to threaded socket Nm 16 16
BRAKE LINES, BRAKE HOSES

Number Designation Model 238 Model 257
BA42.10-P-1005-04P Retaining screw, brake line to threaded socket Nm 16 16
BRAKE LINES, BRAKE HOSES

Number Designation Model 290.658/659/661 except code B07/U69 Model 290.658/659/661 with code B07/U69, model 290.679/688/689
BA42.10-P-1005-04P Retaining screw, brake line to threaded socket Nm 16 16
BRAKE LINES, BRAKE HOSES

Number Designation Model 293
BA42.10-P-1005-04P Retaining screw, brake line to threaded socket Nm 16
BRAKE LINES, BRAKE HOSES

Number Designation Model 217.364/382/384/385/482 Model 217.377/378/379/477/478/479
BA42.10-P-1008-04N Retaining screw, brake line to brake line (connecting point) Nm 16 16
BRAKE LINES, BRAKE HOSES

Number Designation Model 222 (except 222.077/177/178/179/187/188) Model 222.077/177/178/179/187/188
BA42.10-P-1008-04N Retaining screw, brake line to brake line (connecting point) Nm 16 16
BRAKE LINES, BRAKE HOSES

Number Designation Model 221 (except 221.074/077/174/177/179)
BA42.10-P-1009-04K Union nut, brake line to T-piece Nm 17
BRAKE LINES, BRAKE HOSES

Number Designation Model 221 (except 221.074/077/174/177/179)
BA42.10-P-1010-04K Union nut, brake line to brake caliper Nm 17
Fig 1: Identifying Adapter Coupling (001 589 00 16 00)
G07449673Courtesy of MERCEDES-BENZ USA
Fig 2: Identifying Flaring Tool (000 589 20 99 00)
G12079147Courtesy of MERCEDES-BENZ USA
Fig 3: Identifying Torque Tool Set (003 589 05 09 00)
G07687787Courtesy of MERCEDES-BENZ USA
Fig 4: Identifying Record Plug (129 589 00 91 00)
G09975019Courtesy of MERCEDES-BENZ USA
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1028-04A Assembly cleaner A 000 986 56 01
BR00.45-Z-1055-07A Zinc dust paint spray can A 000 986 82 42 09
BR00.45-Z-1078-06A ATE brake cylinder paste, article no.: 03.99020501.2 ATE, a brand of the Continental
Corporation
http://www.ATE.de 
http://www.ATE.de/kataloge/online-kataloge 
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