Remove/Install Charge Air Distributor - AR09.41-P-8683MRI
Engine 264 in model 205, 253
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. | AS00.00-Z-0017-01A | |
| Information on preventing damage to electronic components due to electrostatic discharge | AH54.00-P-0001-01A | ||
| Notes on avoiding damage through contamination and foreign objects | AH00.00-P-5000-01A | ||
| Remove/install | |||
| 1 | Remove air filter housing. | AR09.10-P-1150MRI | |
| 2 | Remove brackets (4). | *BA09.41-P-1003-01ZA | |
| 3 | Release and disconnect electrical connector a throttle valve actuator (M16/6). | ||
| 4 | Unclip electric lines from charge-air distributor (1). | Fig 2 | |
| 5 | Remove purge line (3) with purge valve from charge-air distributor (1). | ||
| 6 | Remove bleed line (2) with valve from the charge-air distributor (1). | ||
| 7 | Release and disconnect pressure and temperature sensor electrical connector downstream of throttle valve (B28/27). | AR09.41-P-2012MRI | |
| 8 | Release and disconnect electrical connector (6) and unclip electric line from charge-air distributor (1). | Fig 2 | |
| 9 | Remove screws of charge-air distributor (1) in opposite order to tightening procedure. | Tightening procedure for charge air distributor | AR09.41-P-8683-01MRH |
| *BA09.20-P-1001-01H | |||
| 10 | Remove charge-air distributor (1) with throttle valve actuator (M16/6) from the charge air line (5) and take out. | ||
| 11 | Transfer pressure and temperature sensor downstream of throttle valve (B28/27). | When replacing charge-air distributor (1). | AR09.41-P-2012MRI |
| 12 | Transfer throttle valve actuator (M16/6). | When replacing charge-air distributor (1). | AR07.70-P-0005MRI |
| 13 | Install in the reverse order. | ||
| Risk of burn injuries , suffocation and poisoning when working on the exhaust system and the components connected to it. Risk of suffocation and risk of poisoning caused by inhalation of gaseous and solid components of the exhaust. Risk of poisoning caused by skin contact with solid components of the exhaust. | Wear protective clothing and safety glasses. Use the extraction system. Move people out o the hazard area. | AS49.00-Z-0001-01A | |
| Risk of accident
from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running. |
Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. | AS00.00-Z-0005-01A | |
| 14 | Perform engine test run. While doing so, check engine for proper operation and leak tightness |
INTAKE MANIFOLD
| Number | Designation | Engine 264 | |
|---|---|---|---|
| BA09.20-P-1001-01H | Screw/bolt, charge air distributor to cylinder head | Nm | 14 |
CHARGE AIR PIPE/CHARGE AIR COOLING
| Number | Designation | Engine 264 | |
|---|---|---|---|
| BA09.41-P-1003-01ZA | Bolt, bracket for charge air line to charge-air distributor | Nm | 9 |