Replace Complete B-Pillar - Ar63.20-P-1350CLW
Model 205.3
| Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. | AS00.00-Z-0010-01A . | |
| Risk of injury. Skin or eye injuries may result when handling hot or glowing objects. | Wear protective gloves, protective clothing and safety glasses, if necessary. | AS00.00-Z-0002-01A . | |
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. |
AS00.00-Z-0017-01A . | |
| Topical note | Information on preventing damage to electronic components due to electrostatic discharge | AH54.00-P-0001-01A . | |
| Topical note | General information on body repair | AH60.00-N-0001-01A . | |
| Topical note | Pretreatment of bonding surfaces | AH60.00-P-0008-01SX . | |
| General information on repair of vehicles with ultra-strength steels. | AH60.00-P-0024-01N . | ||
| Notes on foam-protected insulation in body | AH60.00-P-0041-01A . | ||
| General information on MB materials | AH98.00-P-9409-03A . | ||
| Remove | |||
| 1 | Remove detachable parts in area of repair point. | ||
| 2 | Cover all detachable parts remaining in vehicle with spark protection blanket. | ||
| 3 | Set up straightening bench with straightening bench crossmembers and straightening set. | ||
| 000 588 01 23 00 Body straightening system | WS60.00-P-0023K . | ||
| 4 | Remove rear fender (1). | AR63.50-P-1400CLW . | |
| 5 | Place vehicle on straightening bench and fasten. | ||
| 6 | Remove roof frame paneling, B-pillar (2), inner roof frame (3), and mounting support (4). | AR63.20-P-1350-05CLW . | |
| 1K-zinc dust paint | *BR00.45-Z-1056-07A . | ||
| Install | |||
| The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases | Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system. | AS00.00-Z-0007-01A . | |
| Topical note | Measures for preventing damage to components when performing electric welding and soldering work | AH60.00-P-0001-02A . | |
| General information on riveting | AH60.00-P-0003-01N . | ||
| 7 | Prepare B-pillar (2), inner roof frame (3), and roof frame paneling. | *BR00.45-Z-1056-07A . | |
| 1K-zinc dust paint | AR63.20-P-1350-07CLW . | ||
| 8 | Install B-pillar (2), inner roof frame (3), mounting support (4), foam part (5), and roof frame paneling. | AR63.20-P-1350-06CLW . | |
| 000 588 01 23 00 Body straightening system | WS60.00-P-0023K . | ||
| Process filler on body |
AR60.00-P-0031-01LWG . | ||
| 1K-zinc dust paint | *BR00.45-Z-1056-07A . | ||
| White sealing compound, 310 ml, DBL 6069.20 | *BR00.45-Z-1003-01A . | ||
| Parts kit for 2-component adhesive for body | *BR00.45-Z-1162-02A . | ||
| Blind rivet 6.4X12 (clamping range 1 mm to 3.5 mm, draw-off strength min. 15.5 kN) | *BR00.45-Z-1035-13A . | ||
| Blind rivet 6.5X 12.5 (clamping range 2 mm to 5 mm, draw-off strength min. 19 kN) | *BR00.45-Z-1012-13A . | ||
| Blind rivet 6.4 M6 (clamping range 5.82 mm to 7.82 mm, draw-off strength min. 16 kN) | *BR00.45-Z-1032-13A . | ||
| Basic body filler | *BR00.45-Z-1057-07A . | ||
| 9 | Release vehicle from straightening bench, lift and remove straightening bench. | ||
| 10 | Clean weld joints and sheet metal flange. | ||
| 11 | Install rear fender (1). | AR63.50-P-1400CLW . | |
| 12 | Remove spark protection blankets. | ||
| 13 | Clean repair area. | ||
| 14 | Install all detachable parts in area of repair point. |
B-PILLAR REPAIR MATERIALS (Model 205.3)
| Number | Designation | Order number |
|---|---|---|
| B R00.45-Z-1003-01A | White sealing compound, 310 ml, DBL 6069.20 | A 001 989 63 20 |
| BR00.45-Z-1012-13A | Blind rivet 6.5X 12.5 (clamping range 2 mm to 5 mm, draw-off strength min. 19 kN) | A 004 990 16 97 |
| BR00.45-Z-1032-13A | Blind rivet 6.4 M6 (clamping range 5.82 mm to 7.82 mm, draw-off strength min. 16 kN) | A 003 990 81 97 |
| BR00.45-Z-1035-13A | Blind rivet 6.4X12 (clamping range 1 mm to 3.5 mm, draw-off strength min. 15.5 kN) | A 000 991 76 32 |
| BR00.45-Z-1056-07A | 1K-zinc dust paint | A 000 986 28 00 |
| BR00.45-Z-1057-07A | Basic body filler | A 012 989 29 71 |
| BR00.45-Z-1162-02A | Parts kit for 2-component adhesive for body | A 012 989 17 71 |